6000W 4-in-1 Handheld Laser Welder Customized for Spanish Client Completed Assembly And Testing, Ready for Shipment

Suntop is pleased to announce the successful completion of assembly of a customized 6000W 4-in-1 handheld laser welding machine for a customer in Spain. This state-of-the-art laser welding machine combines four functions - welding, cutting, cleaning and weld channel cleaning - and is designed to meet the customer's needs for efficient work performance in a wide range of processing requirements.

After the assembly was completed, the machine underwent up to 24 hours of continuous light output testing to ensure its stability and reliability under different working modes. In addition, we also conducted a comprehensive verification of the four functions to ensure the equipment's excellent performance in practical applications. Now that all tests have been successfully passed, the equipment is ready to be packaged and quickly shipped to support the customer's production line operation. We expect this laser welding machine to bring significant efficiency gains and economic benefits to our customers.

1. 4-in-1 Handheld Laser Welder Overview

Suntop's 6000W 4-in-1 Handheld Laser Welder is a highly-integrated laser device that combines four important functions: welding, cutting, cleaning, and weld channel cleaning. This multifunctional design allows the machine to fulfill diverse work requirements on the same platform, greatly increasing the flexibility and efficiency of production lines. Thanks to its powerful 6000W laser power, the machine is able to handle a wide range of metal materials with ease, and is extremely adaptable to cope with complex process requirements.

The significant advantages of this laser welding machine are its efficient processing capability and precise control system. Users can quickly switch between different modes of operation without the need for additional equipment investment, which allows the machine to increase productivity while effectively saving the company's operating costs. The high heat input and low distortion characteristics of laser welding ensure the quality of the workpiece, which greatly meets the requirements of modern manufacturing industry for high precision and quality.

2. Customization Needs

The Spanish customer chose to customize this 6000W 4-in-1 handheld laser welding machine because of the diverse processing needs it faces in its production process. In the rapidly changing market environment, the customer demands higher productivity and flexibility, and hopes to realize multiple functions with one machine to adapt to the production needs of different products.

In response to the specific needs of our customers, we provide customized solutions that enable them to perform a variety of tasks such as welding, cutting, cleaning and weld channel cleaning on a single machine. This not only improves the efficiency of the production line, but also reduces the investment in equipment, bringing significant economic benefits to the customer. In addition, by providing a single laser welding machine that integrates multiple functions, customers can achieve significant savings in space and labor costs while improving safety and stability in their operations.

Suntop's customized laser welding machine not only meets the customer's needs for efficiency and flexibility, but also strengthens the customer's competitiveness in the industry, helping them to achieve greater success in the market in the future. Click here to learn more

1. Assembly and Function Testing

During the assembly process, the Suntop team strictly follows standardized procedures to ensure that each component of the 6000W 4-in-1 Handheld Laser Welder is mounted precisely. Assembly begins with the fitting of key components such as the laser transmitter, focusing lens, cooling system, etc. Technicians check each component one by one for quality and compatibility. These components are then tightly integrated with the machine body and control system to ensure the stability and reliability of the overall structure.

After the assembly is completed, the equipment enters a 24-hour continuous light-out test phase. During the test, the system monitored various parameters, including laser output power, cooling effect and equipment response time. The test results show that the laser welding machine performs well in different working modes, and all the indexes meet the design requirements, which ensures the stability and excellent performance of the equipment in various complex working conditions. This process not only verifies the reliability of the equipment, but also provides customers with peace of mind, ensuring their safety and effectiveness in actual use.

2. Functional Verification

With the completion of assembly and continuous testing, the equipment enters the functional verification stage, which mainly focuses on the four functions of welding, cutting, cleaning and weld channel cleaning.

● Welding function test: Welding experiments were conducted using different materials (e.g. stainless steel and aluminum alloy) to observe the strength and consistency of the welded joints. The test results show that the weld is smooth and free of air holes, which meets the high standard welding requirements.

● Cutting Function Test: The cutting speed and smoothness of cutting edges were tested by cutting metal sheets. The equipment performs well, the cutting process is fast and there is no obvious burr on the edge, which ensures good cutting quality.

● Cleaning function test: laser cleaning test for impurities and oxides left on the metal surface. Laser cleaning effect is remarkable, can quickly remove surface dirt, maintain the original state of the material, reduce the difficulty of subsequent processing.

● Weld Channel Cleaning Function Test: After welding is completed, the cleaning function is used to treat the weld seam. Test results show that the laser weld channel cleaning effect is obvious, can effectively remove the welding slag formed after welding, to improve the appearance of the product quality purposes.

Through this series of function verification, we ensure that the 6000W 4-in-1 handheld laser welding machine not only meets the various needs of customers in the production process, but also performs well in practical applications.Suntop is committed to providing excellent laser solutions to create greater value for customers. Click here to learn more

Customers have high expectations for the commissioning of Suntop's customized 6000W 4-in-1 handheld laser welding machine. They wanted to significantly increase productivity and improve product quality with this machine. Specifically, the customer expects the machine to provide higher speed and accuracy in the welding and cutting process, resulting in shorter cycle times and lower production costs. In addition, they expect that the laser cleaning and weld channel cleaning features will help to enhance the product's cosmetic quality, making the final product more competitive in the marketplace.

With the equipment in place, the customer is confident that it will be able to maintain flexibility in the face of changing market demands and respond quickly to diverse order requirements. The realization of this not only means an increase in productivity, but also helps the customer to build up a good reputation in the market, which is conducive to winning a larger share in the industry.

Suntop is looking forward to building long-lasting relationships with our customers and continuing to support them in their exploration and development of laser applications. We are committed to promoting the use of laser technology in a wider range of industries through continuous improvement and innovation. In the future, Suntop hopes to work with our customers to meet the challenges of the industry, expand their business areas and realize a win-win situation. Likewise, we also welcome valuable feedback and suggestions from our customers so that we can continuously improve our products and services to ensure that our solutions can better meet the needs of our customers. Click here to learn more