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4-in-1 Handheld Metal Laser Welding Machine

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Laser Welding Cutting And Cleaning Machine 2000w

4-in-1 handheld laser welding machine is a multifunctional welding device that combines four functions of laser welding, cleaning, cutting and weld cleaning in one to meet different processing needs. The device uses a high-energy laser beam to quickly and accurately weld and cut metal materials. It can also be used for surface cleaning and pattern marking. Its handheld design makes the operation more flexible and suitable for various working conditions and working environments. The 4-in-1 handheld laser welding machine not only improves work efficiency, but also reduces dependence on traditional welding tools. It is widely used in manufacturing, maintenance industries and various handicrafts.
Product Model: ST-FW1500H/ST-FW2000H/ST-FW3000H
Laser power: 1500W/2000W/3000W
Single maximum welding thickness: 0.5-8mm

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Product Description

Details Product Parameters Samples Video

4-in-1 Handheld Metal Laser Welding Machine features-Suntop

Product Introduction

Laser welding technology is an efficient and precise connection method that originated in the 1960s. With the continuous development of laser technology, its application scope has gradually expanded, and it has become an indispensable and important process in modern manufacturing. Laser welding uses a high-intensity laser beam to quickly heat the material to a molten state, thereby achieving a firm connection between parts. Compared with traditional welding methods, laser welding has many advantages such as small heat-affected zone, high welding quality and fast speed, and is especially suitable for precision manufacturing and welding of complex shapes.

In recent years, with the rise of Industry 4.0 and intelligent manufacturing, the market demand for welding technology has increased. The 4-in-1 handheld laser welding machine came into being. As a multifunctional device that integrates laser welding, cleaning, cutting and weld cleaning, it greatly improves the flexibility and efficiency of welding processing. This equipment is not only suitable for various metal materials, but also can meet the processing needs in different scenarios. It is suitable for a variety of users such as large manufacturing plants, repair shops and self-employed households. The importance of the 4-in-1 handheld laser welding machine lies in that it integrates traditional welding, cutting and cleaning processes into one device, thereby simplifying the processing flow, reducing equipment and maintenance costs, improving production efficiency, and promoting the intelligent development of industry.

True 4-in-1 Function

● Welding

Laser welding has fast speed, small weld width and depth, small thermal shock area, small deformation, smooth and beautiful weld, high welding quality, no pores, accurate control, stable welding quality, no need for treatment or simple treatment after welding.

It can realize welding at any angle, suitable for welding of planes, straight lines, arcs and any shapes, and can complete welding well in various complex environments. It has high production efficiency and has more obvious advantages than traditional argon arc welding, electric welding and other processes.

● Cleaning

By replacing the laser nozzle and cleaning lens, the material surface cleaning function can be realized, and the rust, oxide layer, oil stains, etc. on the surface of the material can be effectively removed without destroying the surface characteristics. It has the characteristics of non-contact, does not require cleaning fluid, and can replace professional cleaning equipment.

● Cutting

Simple cutting can be performed, welding and cutting can be switched freely, just change the welding copper nozzle to the cutting copper nozzle, which is very convenient.

It can cut stainless steel, carbon steel, aluminum, aluminum alloy, iron and other metal sheets, with a maximum cutting thickness of about 2mm.

● Weld cleaning

It can effectively remove impurities such as oxides, welding slag, oil, dust, etc. generated during welding, making the weld surface clean. This not only helps to improve the quality of the weld, but also enhances the strength and appearance of the weld. Laser cleaning has high precision and controllability, and can thoroughly clean the weld surface without damaging the parent material.

Product Technical Features

1. One machine with four functions: rapid switching between four modes: cleaning, welding, cutting and weld cleaning.

2. The handheld welding gun replaces the previous fixed light path, which is more flexible and convenient, enables long-distance laser welding, and overcomes the limitations of the workbench travel space.

3. The handheld welding head is light and flexible, easy to operate, and can meet welding at various angles and positions.

4. Use infrared positioning for welding head position calibration and position verification during welding to ensure a more beautiful weld.

5. It has the dual protection function of water path and air path (patented technology), which effectively avoids damage to the laser lens or optical components due to operator misoperation, thus greatly reducing the machine failure rate and effectively extending the service life of the machine. The life of consumables.

6. Use infrared positioning to verify the position of the welding head during the welding process. The welding position is more accurate, the welding seam is smooth and beautiful, and it is easy to grind and polish. No post-welding treatment is required or only simple processing is required.

7. Suntop Laser Cleaning Machine is subjected to strict tests and continuous 24-hour laser beam output before leaving our factory to ensure 100% machine stability.

Product Details

Laser sources

Features:

- Customized 45um core diameter welding version fiber laser with a service life of 100,000 hours.

- No maintenance required, can weld all types of metals.

- It has the advantages of compactness, easy integration and high energy efficiency, and is suitable for high-precision, high-speed laser welding tasks.

Self-developed Wobble Welding Head

Features:

- Self-developed control system and structural design, to adapt to a variety of welding needs within 3000W, set up a number of safety alarms and status indicators, the abnormal state of instantaneous response.

- Weighing only 0.7kg, it is compact and ergonomically designed, flexible operation, easy to use.

- Visualize all parameters and monitor the status of the entire machine in real-time to prevent issues, facilitate troubleshooting, ensure stable system operation.

- All process parameters can be set and various process effects can be tested flexibly.

User-Friendly of Operation Interface

Features:

- Advanced resistive touch screen with higher sensitivity, intelligent control.

- Multi-language intelligent control panel, flexible adjustment of welding parameters, multi-group library of welding parameters and cumulative timing of light output etc.

- Support multiple languages (English, Spanish, German, Italian, French, Russian, Turkish, etc.)

Auto Welding Wire Feeder System (single/double feeder optional)

Features:

- Depending on the specific welding needs, the double wire feed can increase the width of the weld seam up to 8 mm, allowing for a high stacking effect on thicker sheet metal.

- Touch screen design, automatic wire filler, and fully digital design support stainless steel and aluminum wires with diameters of 0.8mm, 1.0mm, 1.2mm, 1.6mm, and 2.0mm.

- 220V power supply drive provides more powerful wire feeding, preventing wire jamming and resulting in more consistent welding quality.

Operator Safety Features

Features:

ST-FW1500H/2000H/3000H is a Class IV laser system and routine precautions are required for the safe operation of the equipment.

Built-in features include:

- Key switch control of the laser source and an Emergency-stop button for deliberate operation.

- Fiber laser interlock to verify the integrity of laser delivery to the welding gun.

- Laser weld gun trigger for intentional operation.

- Part contact electrical interlock that turns off the laser power if the welding head is not in contact with the welded parts.

Cooling System

Features:

-Industrial chiller

Ensures heat dissipation of core optical path components, dual-circulation water cooling, better cooling of laser source and welding head.

-Cooling fan and temperature sensor

Add cooling fan and temperature sensor, when the temperature reaches the set temperature, the cooling fan will automatically turn on.

Soldering connection fiber

Features:

- By using a 10-meter original long fiber optic cable and an integrated devices, the machine becomes more compact for storage or transportation.

- - Adjust the workstation at any time, no fixed workstation required, free and flexible, suitable for welding in various working environment scenarios.

Overcome the limitations of the workbench space and realize outdoor welding and long-distance welding.

Advantages of 4-in-1 Laser Welding Machine

1. Multifunctional integration

The 4-in-1 handheld laser welding machine combines four functions: laser welding, cleaning, cutting and weld cleaning. Users do not need to purchase and maintain multiple devices, thus reducing equipment investment and maintenance costs.

2. High efficiency

Laser welding and cutting speeds are faster than traditional processes, greatly shortening processing time and improving production efficiency. This enables companies to respond to market demand more quickly and improve competitiveness.

3. High precision and excellent quality

Laser welding technology can achieve precise control of the depth and width of the weld, higher quality of welding and cutting, reduced welding defects, and ensure product consistency and reliability.

4. Flexibility and portability

The handheld design allows operators to easily operate in different working conditions without space restrictions. This is especially important for work that requires welding or repair on site.

5. User-friendliness

The 4-in-1 handheld laser welding machine is usually equipped with an intelligent control system with a simple operating interface that is easy for users to use. Many devices also support automatic adjustment of parameters to adapt to different materials and processing requirements.

6. Energy saving and environmental protection

The laser welding process is relatively clean, and produces less exhaust gas and smoke, which helps to improve the working environment. In addition, laser technology has a high material utilization rate in the cutting and welding process, which reduces waste and conforms to today's environmental protection concept.

7. Wide applicability

The equipment is suitable for a variety of metal materials, such as stainless steel, aluminum alloy, copper, etc., and can meet the diverse needs of different industries (such as manufacturing, electronics, maintenance, etc.).

4-in-1 handheld laser welding machine is gradually becoming a popular choice in the industry with its advantages of multi-functional integration, high efficiency, high precision, flexibility, user-friendliness, energy saving and environmental protection. It can not only improve the production efficiency of enterprises, but also reduce costs and promote the intelligent and modern development of the industry. With the continuous advancement of laser technology and the continuous expansion of application fields, the prospects of 4-in-1 handheld laser welding machines will be broader. Click here to contact Suntop Laser now for more information on laser welding.

Welding Capacity (Material/Thickness)

Single side weld thickness

Maximum melting	1500W	2000W	3000W
Stainless steel (mm)	0.5-4	0.5-5/6	0.5-7
Mild steel (mm)	0.5-4	0.5-6	0.5-7/8
Aluminum (mm)	0.5-3	0.5-4	0.5-6
Brass/copper (mm)	0.5-1.5	0.5-2	0.5-3
Galvanized sheet (mm)	0.5-3	0.5-4	0.5-6
Iron (mm)	0.5-4	0.5-6	0.5-7/8

Remark: Double weld thickness can be achieved if the material is welded from both sides in two times

Product Specification

Model	ST-FW1500H	ST-FW2000H	ST-FW300H
Power	1500W	2000W	3000W
Welding gun weight	0.8	0.8	0.75
Max. welding thickness (mm)	≤3	≤5	≤8
Max. welding seam width (mm)	5	5	8
Laser type	Fiber laser (Suntop custom 20um welding exclusive)
Laser detection method	Bluetooth wireless connection, Mobile App Monitoring
Control panel language support	English, Spanish, German, French, Turkish, Italian, Russian, Vietnamese, Thai, Korean, Japanese, etc.
Laser wavelength (nm)	1064+5
Suitable welding materials	Carbon steel, stainless steel, aluminum, galvanized sheet metal, brass, iron and other metal materials
Adapted welding methods	Spot welding, overlap welding, splice welding, fillet welding, lap welding etc.
Laser power adjustment range (%)	10-100
Cooling method	Advanced water-cooling, dual temperature control and automatic control
Welding aiming preview method	Built-in Red-Light pointer
Protection systems	Air pressure sensor and solenoid valve control
Length of fiber optic cable (meter)	Standard 10 (can be customized 15)
Welding shielding gas	Argon or nitrogen (air pressure approx. 6-8 bar)
Working environment	Temperature 5-45 °C /humidity 10-90%
Other optional support functions	Cleaning + cutting	Cleaning + cutting	Cleaning + cutting + weld bead cleaning
Max. Cutting thickness (mm)	1.2	1.5	2
Max. cleaning width (mm)	40	40	120
Automatic wire feeder type (Universal with TIG wire)	Single wire feed	Single wire feed	Support both the double wire feed and single wire feed
Solid wire type (SS, Iron, AL, Brass)	0.8, 1.0, 1.2, 1.6	0.8, 1.0, 1.2, 1.6	0.8, 1.0, 1.2, 1.6, 2.0, 2.5
Temperature control monitoring alarm	Yes	Yes	Yes
Main machine consumables	Laser protective lenes, welding nozzles, welding wires
Machine size (MM)	686425611	75010801000	75010801000
Machine net weight (KG)	110	220	240
Power supply requirement	110V / 220V±10%, single phase		380V±10%, three phase
Total power consumption (Maximum)	3500W	4500W	7000W

What Materials Can be Welded?

It can be used for welding stainless steel, carbon steel, copper, aluminum, gold, chromium, silver, titanium, nickel and other metals or alloys. It can also be used for various welding between different materials, including copper – brass, titanium-molybdenum, titanium- gold, nickel-copper, etc.

4-in-1 Handheld Metal Laser Welding Machine samples2-Suntop

4-in-1 Handheld Metal Laser Welding Machine samples4-Suntop

4-in-1 Handheld Metal Laser Welding Machine samples5-Suntop

4-in-1 Handheld Metal Laser Welding Machine samples6-Suntop

4-in-1 Handheld Metal Laser Welding Machine sample7-Suntop

4-in-1 Handheld Metal Laser Welding Machine samples1-Suntop

4-in-1 Handheld Metal Laser Welding Machine samples3-Suntop

4-in-1 Handheld Metal Laser Welding Machine samples8-Suntop

4-in-1 Handheld Metal Laser Welding Machine samples9-Suntop

4-in-1 Handheld Metal Laser Welding Machine samples10-Suntop

What is Laser Welder Used For?

Laser welding technology has been widely used in many industries due to its high efficiency, high precision and wide material adaptability. Here are some of the main industry applications:

Automotive industry

Body welding: Laser welding is used for welding structural parts of automobile bodies to improve the strength and durability of welded joints.

Battery pack assembly: In electric vehicles, laser welding is used for welding battery cells and battery packs to improve safety and energy transmission efficiency.

Electronics industry

Electronic component connection: Laser welding can be used to weld microelectronic components such as chips, sensors and connectors, ensuring high precision and low thermal impact of welding.

Circuit board welding: Used for the assembly of printed circuit boards (PCBs), including welding complex electrical connections.

Medical devices

Surgical instruments: Laser welding technology is widely used in the manufacture of high-demand medical devices such as scalpels, implants and monitoring equipment to ensure the hygiene and reliability of welding.

Medical device housing: When welding medical device housings, laser welding provides high-quality seams that meet strict hygiene standards.

Aerospace

Structural components: In the manufacture of aircraft and spacecraft, laser welding is used for precision welding of high-strength materials to ensure the safety and reliability of components in harsh environments.

Fuel system: Used to weld fuel system components in aircraft to maintain their sealing performance and corrosion resistance.

Energy industry

Batteries and integrated circuits: In the field of renewable energy (such as solar and wind energy), laser welding is used in the manufacture of battery components and energy storage devices.

Power generation equipment: Applied to the welding of components of power generation devices, such as turbines and generators, to improve their performance and life.

Mechanical processing

Equipment manufacturing: Laser welding is used to manufacture various parts of mechanical equipment, such as gears, bearings and housings, to improve the strength and wear resistance of products.

Metal processing: In the metal processing industry, laser welding can be used to weld connections of different metal types and is suitable for various complex geometries.

Kitchenware and home appliances

Kitchenware welding: In the manufacture of stainless steel kitchenware and home appliances, laser welding is used to improve product appearance and durability.

Rail transit

Track and Vehicle Components: Used to weld rail and train components to meet safety and durability requirements.

Arts and crafts

Customized Crafts: In jewelry making and artwork manufacturing, laser welding is used to achieve complex artistic effects and tight seams.

Through the above applications, it can be seen that laser welding technology has become an indispensable welding solution in many industries with its unique advantages, promoting technological progress and product quality improvement in various fields. Click here to contact Suntop Laser now for a free laser welding test.

Laser Welding Video

Why Choose Suntop Laser?

There may be multiple reasons to choose Suntop Laser as a supplier of laser welding equipment. Here are some of the possible advantages and features that make it a worthwhile option:

Technological Innovation

Suntop Laser is usually committed to technological innovation and has advanced laser welding technology and equipment to meet the needs of different industrial applications.

Product Quality

Suntop Laser's products are usually subject to strict quality control and high standard manufacturing process to ensure the reliability and stability of the laser welding machines under various conditions.

High Performance

The company's laser welding equipment is usually characterized by high power, high efficiency and high precision, which enables fast and precise welding and enhances production efficiency.

Versatile equipment

Suntop Laser offers a wide range of laser welding machines, which can meet the welding needs of different materials, thicknesses and applications with strong flexibility.

Good after-sales service

Suntop Laser usually provides customers with good after-sales support, including technical training, equipment maintenance and spare parts supply, etc., to ensure a smooth experience for customers.

User-friendly operation interface

Many of Suntop Laser's equipment has a user-friendly design that is easy to operate and maintain, helping to reduce the learning curve and increase productivity.

Competitive Price

Compared with some high-end brands, the prices offered by Suntop Laser are usually relatively competitive, providing customers with good value for money.

Industry experience

Suntop Laser usually has rich industry experience and is able to adjust its products and services according to market demand and technology development.

Customized solutions

If customers have specific requirements, Suntop Laser may provide customized laser welding solutions to meet various specific application needs and challenges.

Choosing Suntop Laser as a supplier of laser welding machines may bring you high-quality, high-performance equipment, rich industry experience and good technical support. Considering your specific needs and budget, Suntop Laser may be an option worth considering.

FAQ

1. How can i place an order?

Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.

For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.

2. What kind of display we provide?

We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.

3. How about the warranty?

We have 2 years warranty and lifelong maintenance.

4. What is your terms of delivery?

We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.

5. What is a 4-in-1 handheld laser welding machine?

The 4-in-1 handheld laser welding machine is a multifunctional device that integrates laser welding, cleaning, cutting and weld cleaning. It is portable and flexible and suitable for processing various metal materials.

6. What are the advantages of a 4-in-1 handheld laser welding machine compared to traditional welding machines?

Compared with traditional welding machines, the 4-in-1 handheld laser welding machine has higher welding accuracy, faster processing speed, smaller heat-affected zone and lower environmental pollution. In addition, its multifunctional integration reduces equipment investment and maintenance costs.

7. Is professional training required to operate the equipment?

Although the 4-in-1 handheld laser welding machine is designed with user-friendliness in mind, it is recommended that users receive professional training before operation to fully understand its functions and operating skills to ensure safety and effectiveness.

8. What aspects should be paid attention to in the maintenance and care of the equipment?

Regularly checking the cleanliness of the optical path, cooling system and working environment is the key. At the same time, maintenance should be carried out in accordance with the manufacturer's guidance to ensure long-term stable operation of the equipment.

9. How safe is laser welding?

Laser welding involves high-energy laser beams, so safety procedures must be followed when using it, including wearing laser protective glasses, ensuring the safety of the work area, and ensuring ventilation of the operating environment.

10. Is the device customizable?

We offer customization options, and the device can be adjusted according to the customer's specific needs and application scenarios.

11. How long is the service life of the device?

The service life of the 4-in-1 handheld laser welding machine depends on its use and maintenance. With good maintenance and proper operation, the equipment can generally be used for 8-10 years.

12. Can it be used outdoors or on-site work?

Yes, the portability of the 4-in-1 handheld laser welding machine makes it suitable for work outdoors or on different sites, especially when the workpiece cannot be moved.