Air Cooled Laser Welding Machine

Laser welding technology is an advanced process that uses a high-energy laser beam as a heat source to weld materials. Since the 1980s, with the rapid development of laser technology, laser welding has gradually become an important connection technology in industrial manufacturing. Compared with traditional welding methods, laser welding has significant advantages such as fast welding speed, small heat-affected zone, and high weld quality, which can meet the needs of modern manufacturing for precision and efficient connection.

With the increase in demand for high-quality welding, the market demand for air-cooled laser welding machines has also increased significantly. With its unique air-cooled heat dissipation system, this equipment can maintain stable performance during long-term operation and is particularly suitable for high-frequency and high-intensity welding applications. Widely used in the fields of automobiles, electronics, aviation and metal processing, air-cooled laser welding machines are gradually replacing traditional welding equipment and becoming a mainstream choice in the industry. With the continuous development of technology and the enhancement of environmental awareness, the market prospects of air-cooled laser welding machines will be broader.

Air-cooled Laser Welding Machine is designed to be lightweight and portable, with an air-cooling system that maintains the stability and performance of the machine during the working process, making it suitable for mobile welding operations.

● High Speed: Up to 4X Faster than traditional methods-increased productivity for lower costs-per-part.

● High Quality: Consistent welding of thick, thin and reflective metals without distortion, undercut or burn through - minimal heat affected zone.

● Easy to use: No need training, simple setup, easy to learn and operate, consistent high quality welding.

● Enhanced material capability: Metals of different thicknesses, ultra-thin parts, brazing, low and high conductivity materials.

● Wobble welding: Up to 5mm additional weld width - increases capacity and creates highly aesthetic seams.

● Operator Safety: Multi-level sensors and interlock safety features.

● Small size: Thanks to the advanced air cooling system which adapts phase change heat conduction technology, it weighs only 39KG and the volume is <0.1m3.

1. Efficient welding: The air-cooled laser welding machine has a fast welding speed, which can significantly improve production efficiency and reduce production cycles. This is of great significance for large-scale production and high-frequency welding operations.

2. Excellent weld quality: The precision of laser welding makes the weld joint strong, the weld surface smooth, and rarely produces defects, thereby reducing the cost of subsequent processing and rework.

3. Small heat-affected zone: The high concentration and instantaneous heating ability of the laser make the heat-affected zone (HAZ) smaller during welding. This helps to reduce deformation and damage of the material, and is particularly suitable for welding thin plates and precision parts.

4. Strong flexibility: The air-cooled laser welding machine is suitable for welding a variety of materials (such as stainless steel, aluminum alloy, copper, etc.) and parts of different shapes, and can meet diverse production needs.

5. Environmental protection and safety: Compared with other welding methods, laser welding produces less smoke and exhaust gas, which meets modern environmental protection requirements. In addition, the air-cooled system is easier to maintain than the water-cooled system, which improves the safety and stability of the equipment.

6. Easy to operate: The operation of the air-cooled laser welding machine is relatively simple and easy to get started, which can reduce the dependence on the operator's skills and thus reduce the training cost.

7. Low maintenance cost: The air-cooled system is usually simpler and does not require a complex water circulation system, which reduces the possibility of equipment maintenance and failure, and reduces the subsequent operation and maintenance costs.

Overall, the air-cooled laser welding machine is becoming an indispensable welding solution in the field of modern manufacturing with its advantages such as high efficiency, precision and environmental protection. Click here to contact Suntop Laser today for more information.

Single side weld thickness

Remark: Double weld thickness can be achieved if the material is welded from both sides in two times

Suitable for stainless steel, carbon steel, copper, aluminum, gold, silver, chromium, nickel, titanium and many other metals and alloys; also can be used for welding between a variety of dissimilar materials.

Laser welding machine is a high-precision and high-efficiency welding equipment widely used in various industries. It uses a laser beam to heat the workpiece to achieve melting and connection of the material, and has the advantages of fast welding speed, small deformation, and small heat-affected zone.

Automobile manufacturing

Laser welding machines are widely used in automobile manufacturing and can be used to connect automobile parts, such as engines, chassis and body structures. The use of laser welding machines can improve the quality and durability of automobile parts and reduce production costs.

Aerospace industry

Laser welding machines are widely used in the welding and repair of aerospace devices and aircraft parts. The high-temperature welding capability and high-precision welding technology of laser welding machines enable the aerospace field to achieve safer and more reliable aerospace devices.

Electronic equipment manufacturing

In the electronics industry, laser welding machines are widely used in the manufacturing and assembly of electronic components. Laser welding machines can achieve precision welding of tiny parts to ensure the stability and reliability of electronic products.

Medical device manufacturing

In the field of medical device manufacturing, laser welding machines can achieve precision welding of medical devices to ensure the hygiene, safety and stability of products. The high precision and high efficiency of laser welding machines enable medical device manufacturers to produce better products.

Metal processing

Metal processing is another important field, in which laser welding technology is also widely used. It is widely used in the welding of metal parts, metal pipes, metal structural parts, etc., providing faster and more accurate welding and cost savings. ‌

Hardware manufacturing

Laser welding machines have a good appearance after welding, and are popular in daily products such as kitchen supplies and bathroom supplies, such as water pipe joints, door handles, doors and windows, stainless steel kitchenware, etc.

Laser welding machines play a key role in the application industry, not only improving production efficiency and product quality, but also promoting the development and innovation of the industry. With the continuous advancement of technology, laser welding machines will show their advantages in more fields and bring more opportunities and challenges to various industries. Click here to contact Suntop Laser today for more information.

Selecting the right laser welding machine is an important step to ensure welding quality and efficiency.

1. Clarify application requirements

Welding materials: Determine the type of material to be welded (such as stainless steel, aluminum alloy, copper, etc.). Different materials may have different requirements for laser welding machines.

Welding thickness: Understand the thickness of the material to be welded so that you can choose a laser welding machine with appropriate power and welding method.

Welding type: Consider the type of welding to be performed (such as welding, cutting, marking, etc.). Different applications may require different laser types (such as fiber laser, CO2 laser, etc.).

2. Laser source selection

Laser type:

Fiber laser: Usually has high efficiency and low maintenance cost, suitable for welding of a variety of materials.

CO2 laser: Suitable for certain specific materials, but generally has a higher maintenance cost.

Power: Select the laser power that suits your application requirements. The power generally ranges from a few hundred watts to a few kilowatts. Higher power can increase welding speed and depth.

3. Equipment configuration and characteristics

Cooling method: Select the appropriate cooling method (air cooling or water cooling) according to the environment and application requirements.

Workbench and fixture: Check the workbench size and fixture design of the laser welding machine to ensure that it can meet the specific workpiece size and fixing requirements.

Welding head design: Pay attention to the design and comfort of the laser welding head to ensure the comfort of the operator under long-term operation.

4. Control system and technology

Interface friendliness: Choose a control system that is easy to operate and has a user-friendly interface to reduce the difficulty of operation and improve work efficiency.

Software function: Check whether it is equipped with advanced welding control software that supports parameter adjustment, welding path planning and other functions to improve welding quality and flexibility.

5. Safety and compliance

Safety protection device: Ensure that the laser welding machine is equipped with necessary safety protection devices (such as laser protective cover, emergency stop switch, etc.) to protect the safety of operators.

Compliance standards: Confirm that the equipment meets relevant industrial standards and regulatory requirements, such as laser safety signs and environmental protection certification.

6. After-sales service and support

Manufacturer reputation: Choose a well-known manufacturer or brand to understand its market reputation and user evaluation.

After-sales service: Ensure good technical support and after-sales service, including equipment commissioning, maintenance and training.

7. Cost-effectiveness analysis

Budget: clarify the budget range, comprehensively consider the equipment investment and expected benefits, and choose a laser welding machine with the best cost-effectiveness.

Long-term consideration: evaluate the service life and maintenance cost of the equipment to ensure that it can remain profitable in long-term use.

By considering the above aspects, you can systematically select a laser welding machine that suits your needs, thereby improving the efficiency and quality of welding production. Click here to contact Suntop Laser immediately to recommend a suitable laser welding machine for you.

Why Choose Suntop Laser?

There may be multiple reasons to choose Suntop Laser as a supplier of laser welding equipment. Here are some of the possible advantages and features that make it a worthwhile option:

Technological Innovation

Suntop Laser is usually committed to technological innovation and has advanced laser welding technology and equipment to meet the needs of different industrial applications.

Product Quality

Suntop Laser's products are usually subject to strict quality control and high standard manufacturing process to ensure the reliability and stability of the laser welding machines under various conditions.

High Performance

The company's laser welding equipment is usually characterized by high power, high efficiency and high precision, which enables fast and precise welding and enhances production efficiency.

Versatile equipment

Suntop Laser offers a wide range of laser welding machines, which can meet the welding needs of different materials, thicknesses and applications with strong flexibility.

Good after-sales service

Suntop Laser usually provides customers with good after-sales support, including technical training, equipment maintenance and spare parts supply, etc., to ensure a smooth experience for customers.

User-friendly operation interface

Many of Suntop Laser's equipment has a user-friendly design that is easy to operate and maintain, helping to reduce the learning curve and increase productivity.

Competitive Price

Compared with some high-end brands, the prices offered by Suntop Laser are usually relatively competitive, providing customers with good value for money.

Industry experience

Suntop Laser usually has rich industry experience and is able to adjust its products and services according to market demand and technology development.

Customized solutions

If customers have specific requirements, Suntop Laser may provide customized laser welding solutions to meet various specific application needs and challenges.

Choosing Suntop Laser as a supplier of laser welding machines may bring you high-quality, high-performance equipment, rich industry experience and good technical support. Considering your specific needs and budget, Suntop Laser may be an option worth considering.

FAQ

1. How can i place an order?
Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.

2. What kind of display we provide?
We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.

3. How about the warranty?
We have 2 years warranty and lifelong maintenance.

4. What is your terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.

5. What are the advantages of air-cooled laser welding machines compared with traditional welding machines?

Air-cooled laser welding machines have the advantages of fast welding speed, high weld quality, small heat-affected zone, and a wide range of applicable materials. Compared with traditional welding machines, they can significantly improve production efficiency and reduce defect rates.

6. What materials are air-cooled laser welding machines suitable for?

Air-cooled laser welding machines are suitable for stainless steel, aluminum alloy, copper, titanium and other metal materials, especially for welding thin plates and precision parts.

7. How difficult is the operation of air-cooled laser welding machines?

The operation is relatively simple, usually does not require too high a skill level, and can be quickly started. Production companies can reduce training costs.

8. Does the air-cooled laser welding machine require specific maintenance?

Compared with other welding machines, the maintenance of air-cooled laser welding machines is relatively simple. It mainly requires regular inspection of the cleanliness of the laser beam and the alignment of the optical path to ensure the normal operation of the equipment.

9. Is the use cost of air-cooled laser welding machines high?

Although the initial investment is relatively high, due to its high efficiency and low maintenance cost, it can reduce production costs for enterprises in the long run and achieve a higher return on investment.

10. What is the welding thickness range that the air-cooled laser welding machine can handle?

Air-cooled laser welding machines are generally suitable for welding materials with a thickness of 0.5 mm to 6 mm. The specific situation may be different for different materials and thicknesses.

11. Is the air-cooled laser welding machine safe when working?

Air-cooled laser welding machines are equipped with safety protection devices to ensure the safety of operators, but appropriate protective equipment such as laser goggles are still required during operation to prevent laser beams from causing damage to the eyes and skin.

12. Can the air-cooled laser welding machine be customized?

Yes, it can be adjusted according to the specific needs of the enterprise (such as laser wavelength, power, equipment size, etc.).

12. What is the scope of application of air-cooled laser welding machines?

Air-cooled laser welding machines are widely used in industries such as automotive manufacturing, electronic equipment, metal processing, aerospace, etc., suitable for various types of welding needs.

13. How do I choose an air-cooled laser welding machine that suits my needs?

Choosing the right equipment requires considering multiple factors, including the type of material to be welded, thickness, production scale, and budget. It is recommended to consult a professional supplier for more detailed advice and solutions.