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Details Product Parameters Samples Video
With the rapid development of modern manufacturing, the requirements for welding technology are increasing. In order to meet the increasingly complex welding needs, laser welding, as an efficient and precise welding method, has gradually become one of the indispensable technologies in industrial production. In this field, laser welding molds play a vital role and become key equipment to improve welding quality, efficiency and corporate competitiveness.
What is a laser welding mold
Laser welding molds are auxiliary equipment specially designed for laser welding processes. Its main function is to provide a stable working environment, ensure the correct positioning and clamping of welding parts, and thus achieve high-precision welding. These molds are usually made of high heat resistance and high strength materials to withstand the high temperature and stress generated during laser welding. Laser welding molds can not only be used to fix life bodies and complex parts combinations, but also can be designed and adjusted to achieve a variety of welding needs, ensuring the repeatability and consistency of the welding process.
Background and development of laser welding
The technical origin of laser welding can be traced back to the 1960s. With the development of laser technology, it has gradually been introduced into industrial welding applications. Compared with traditional welding methods (such as arc welding, spot welding, etc.), laser welding has many advantages, such as high energy density, fast welding speed and extremely small heat affected zone. With the continuous advancement of laser technology, such as the rise of fiber lasers, the scope of application of laser welding has continued to expand, covering a variety of fields from automotive manufacturing, aerospace to medical devices.
In recent years, laser welding has entered a new stage of development driven by intelligent manufacturing and Industry 4.0. The combination of automation and robotics technology has further improved the flexibility and repeatability of laser welding, meeting the needs of precision welding. In the future, laser welding molds will continue to play an important role in high-demand manufacturing environments, and their development trend will move more towards intelligence and modularization to adapt to changing market demands.
1. High-performance laser power supply developed by our company makes the single pulse energy high, low power, extremely low thermal influence, and not hot when welding.
2. Automatic shading system is adopted to eliminate the damage to the eyes during working hours.
3. There is no need to fill solder, the welding speed is fast and the quality is high, the joint is reliable, the deformation of the workpiece is small, the heat-affected zone is small, the shape is beautiful, the solder joint is pollution-free, efficient and environmentally friendly.
4. The ceramic concentrating cavity imported from the UK is used to ensure the high reliability and high performance of the equipment. With 24-hour continuous working ability, the whole machine has stable working performance and is maintenance-free within 10,000 hours.
5. Unique YAG crystal cooling method improves the beam quality and the life of the xenon lamp, reducing the cost of use.
6. Energy, pulse width, frequency, spot size, etc. can be adjusted within a large range to achieve a variety of welding effects. The parameters are adjusted by the control rod in the closed cavity, which is simple and efficient.
7. Suntop Laser Welding Machine is subjected to strict tests and continuous 24-hour laser beam output before leaving our factory to ensure 100% machine stability.
Humanized design
It adopts the latest European portable mini design, scientific and streamlined mechanical structure, easy to move, and saves space.
Microscope design
China's top-quality high-precision microscope (10×/20 times) is used for precise positioning and welding process.
Touching Control Panel
Built-in touch screen control system with high sensitivity and convenient parameter setting.
Laser Cavity
Adopt British imported ceramic cavity with high reflectivity, is not easily scratched, and requires no maintenance.
LED lights
Users can adjust the brightness of the led light according to the comfort of the eyes, reduce the stimulation to the eyes during work.
Gas Blowing Tube
By blowing nitrogen or argon to prevent oxidation and blackening of the workpiece, and the angle of the blowpipe can be adjusted at will.
Joystick
When the user is performing welding work, he can also adjust the position of the cursor and set parameters by moving the joystick.
Inlay water chiller
Facilitate to keep machine working in proper temperature.
Working table
The internal working space is large and the angle of manpower is flexible.
Exhaust fan
There is an exhaust fan on the back to help with cooling. There is a water cooling system inside the machine.
Laser welding, as an advanced welding technology, has a variety of significant advantages that make it a favorite in modern manufacturing.
1. High precision
Laser welding can achieve extremely high positioning accuracy, capable of welding very small parts and complex geometries. This high precision welding reduces material waste and ensures the strength and quality of the welded joint.
2. Fast welding speed
The high welding speed of laser welding significantly increases productivity. The laser beam heats the material much faster than conventional welding methods, making the welding process faster and more continuous.
3. Low heat affected zone
Laser welding produces a smaller heat affected zone, which reduces thermal changes in the material during the welding process. This helps prevent distortion, cracks and other welding defects, especially when welding thin plates and high-strength materials.
4. High degree of automation
Laser welding systems are easily integrated with automated equipment, allowing for fully automated production. This not only increases productivity, but also reduces the risk of manual intervention and improves the stability and consistency of the welding process.
5. Energy efficient and environmentally friendly
Laser welding uses energy efficiently and minimizes energy consumption. At the same time, laser welding is regarded as a more environmentally friendly welding technology as the welding process produces less fumes and waste.
6. Welded joints are aesthetically pleasing
Laser welding produces smooth, attractive welded joints that usually do not require much post-processing. This is important for many applications where aesthetics are important, such as electronics housings and decorative parts.
7. Material savings
Due to the precise welding capabilities, laser welding often reduces the required material thickness, thereby reducing costs. At the same time, fewer welding defects are created during the welding process, which further reduces material waste.
With its unique advantages, laser welding has become an important and efficient welding solution in modern industrial manufacturing. As the technology continues to advance, its areas of application and potential will continue to expand. Click here to contact Suntop Laser today to learn more
Model | ST-WY150/200 |
Max. laser power | 150W/200W |
Laser wavelength | 1064nm |
Total power consumption | 5KW |
Laser focus | 110mm |
Laser pulse repeatable frequency | ≤0.1-20Hz |
Water T.M Protection | 10-30 degree |
Laser pulse width | ≤20ms |
Laser protection gas | 1 path |
Power supply | 220V/50Hz/20A |
Dimension | 940*650*750mm |
Net weight of machine | 80KG/90KG |
Widely used in a variety of metal materials, including gold, silver, titanium alloy, stainless steel, aluminum alloy, etc. Also can be used for high alloy steel, hot forged high alloy steel, nickel tool steel, high-grade steel, copper alloy, beryllium copper, high toughness aluminum alloy and other metal materials.
Widely used in jewelry, medical parts, watch hairsprings, integrated circuits, various small heat-sensitive parts for precision welding, electronics, communications, machinery, automobiles, gold jewelry and other industries. It is also widely used in aviation, aerospace, sporting goods, golf heads, medical equipment, aluminum alloy dentures, especially for gold and silver jewelry hole filling, spot welding seam pattern, inlay parts and claw feet.
Reasons for choosing Suntop Laser as a laser welding machine supplier may include the following aspects:
Technical Strength
Suntop Laser has many years of R&D experience in the field of laser welding technology and is committed to providing high-performance, high-precision laser welding solutions. Their equipment is usually equipped with the latest laser technology to ensure welding quality and speed.
Product Variety
Suntop Laser offers a variety of models of laser welding machines for different materials and welding needs. Whether it is for fine welding of precious metals or welding of thicker materials, Suntop has corresponding products to meet customer needs.
High Quality
Suntop Laser's equipment is known for its high quality and long-term durability. Their products undergo strict quality control to ensure the stable operation of the equipment in a high-intensity working environment.
After-sales Service
Suntop Laser provides thoughtful after-sales service, including technical support, equipment maintenance and training, to ensure that customers can get timely help and support when using the equipment.
Flexible Customized Service
According to the needs of different customers, Suntop Laser provides customized solutions, which can adjust and optimize the equipment according to specific application scenarios and requirements.
Cost-effectiveness
Although high-performance equipment is usually more expensive, Suntop Laser has not ignored the competitiveness of price. Through reasonable pricing and excellent quality, their products are considered to have a high cost-effectiveness.
Through the above points, you can have a deeper understanding of why to choose Suntop Laser. In the selection of laser welding equipment, Suntop Laser may be a very good choice. Click here to contact Suntop Laser now to get more information and prices of laser welding machines.
1. How can i place an order?
Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.
2. What kind of display we provide?
We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.
3. How about the warranty?
We have 2 years warranty and lifelong maintenance.
4. What is your terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.
5. What is a laser welding tool?
Laser welding molds are auxiliary equipment used in the laser welding process to ensure precise positioning and stable clamping of the welded workpiece in order to perform a high quality weld. They can be customized depending on the welding requirements.
6. What are the main functions of a laser welding tool?
The main functions of a laser welding tool include:
Providing a stable working environment
Ensuring accurate positioning of welded components
Clamping components to prevent movement during the welding process
Meeting the requirements of a specific welding process (e.g. thermal management)
7. What factors need to be considered when designing a laser welding tool?
The following factors need to be considered when designing a laser welding mold:
Shape and size of the weldment
Welding method and path
Heat transfer and cooling requirements
Properties of the weld material
Operating environment (e.g., temperature and humidity)
8. What are the recommendations for maintenance and care of laser welding molds?
The following maintenance is recommended to ensure the long-term use and performance of laser welding molds:
Regularly check the molds for wear and tear
Clean mold surfaces to remove residues from the welding process
Ensure proper functioning of fixtures and positioning devices
Regularly calibrate the mold to ensure welding accuracy
9. Are laser welding molds suitable for mass production?
Yes, laser welded molds are well suited for mass production. Consistency in weld quality is ensured by the reuse of molds. In addition, the use of automation allows laser welding systems to handle large quantities of workpieces, increasing productivity.
Details Product Parameters Samples Video
With the rapid development of modern manufacturing, the requirements for welding technology are increasing. In order to meet the increasingly complex welding needs, laser welding, as an efficient and precise welding method, has gradually become one of the indispensable technologies in industrial production. In this field, laser welding molds play a vital role and become key equipment to improve welding quality, efficiency and corporate competitiveness.
What is a laser welding mold
Laser welding molds are auxiliary equipment specially designed for laser welding processes. Its main function is to provide a stable working environment, ensure the correct positioning and clamping of welding parts, and thus achieve high-precision welding. These molds are usually made of high heat resistance and high strength materials to withstand the high temperature and stress generated during laser welding. Laser welding molds can not only be used to fix life bodies and complex parts combinations, but also can be designed and adjusted to achieve a variety of welding needs, ensuring the repeatability and consistency of the welding process.
Background and development of laser welding
The technical origin of laser welding can be traced back to the 1960s. With the development of laser technology, it has gradually been introduced into industrial welding applications. Compared with traditional welding methods (such as arc welding, spot welding, etc.), laser welding has many advantages, such as high energy density, fast welding speed and extremely small heat affected zone. With the continuous advancement of laser technology, such as the rise of fiber lasers, the scope of application of laser welding has continued to expand, covering a variety of fields from automotive manufacturing, aerospace to medical devices.
In recent years, laser welding has entered a new stage of development driven by intelligent manufacturing and Industry 4.0. The combination of automation and robotics technology has further improved the flexibility and repeatability of laser welding, meeting the needs of precision welding. In the future, laser welding molds will continue to play an important role in high-demand manufacturing environments, and their development trend will move more towards intelligence and modularization to adapt to changing market demands.
1. High-performance laser power supply developed by our company makes the single pulse energy high, low power, extremely low thermal influence, and not hot when welding.
2. Automatic shading system is adopted to eliminate the damage to the eyes during working hours.
3. There is no need to fill solder, the welding speed is fast and the quality is high, the joint is reliable, the deformation of the workpiece is small, the heat-affected zone is small, the shape is beautiful, the solder joint is pollution-free, efficient and environmentally friendly.
4. The ceramic concentrating cavity imported from the UK is used to ensure the high reliability and high performance of the equipment. With 24-hour continuous working ability, the whole machine has stable working performance and is maintenance-free within 10,000 hours.
5. Unique YAG crystal cooling method improves the beam quality and the life of the xenon lamp, reducing the cost of use.
6. Energy, pulse width, frequency, spot size, etc. can be adjusted within a large range to achieve a variety of welding effects. The parameters are adjusted by the control rod in the closed cavity, which is simple and efficient.
7. Suntop Laser Welding Machine is subjected to strict tests and continuous 24-hour laser beam output before leaving our factory to ensure 100% machine stability.
Humanized design
It adopts the latest European portable mini design, scientific and streamlined mechanical structure, easy to move, and saves space.
Microscope design
China's top-quality high-precision microscope (10×/20 times) is used for precise positioning and welding process.
Touching Control Panel
Built-in touch screen control system with high sensitivity and convenient parameter setting.
Laser Cavity
Adopt British imported ceramic cavity with high reflectivity, is not easily scratched, and requires no maintenance.
LED lights
Users can adjust the brightness of the led light according to the comfort of the eyes, reduce the stimulation to the eyes during work.
Gas Blowing Tube
By blowing nitrogen or argon to prevent oxidation and blackening of the workpiece, and the angle of the blowpipe can be adjusted at will.
Joystick
When the user is performing welding work, he can also adjust the position of the cursor and set parameters by moving the joystick.
Inlay water chiller
Facilitate to keep machine working in proper temperature.
Working table
The internal working space is large and the angle of manpower is flexible.
Exhaust fan
There is an exhaust fan on the back to help with cooling. There is a water cooling system inside the machine.
Laser welding, as an advanced welding technology, has a variety of significant advantages that make it a favorite in modern manufacturing.
1. High precision
Laser welding can achieve extremely high positioning accuracy, capable of welding very small parts and complex geometries. This high precision welding reduces material waste and ensures the strength and quality of the welded joint.
2. Fast welding speed
The high welding speed of laser welding significantly increases productivity. The laser beam heats the material much faster than conventional welding methods, making the welding process faster and more continuous.
3. Low heat affected zone
Laser welding produces a smaller heat affected zone, which reduces thermal changes in the material during the welding process. This helps prevent distortion, cracks and other welding defects, especially when welding thin plates and high-strength materials.
4. High degree of automation
Laser welding systems are easily integrated with automated equipment, allowing for fully automated production. This not only increases productivity, but also reduces the risk of manual intervention and improves the stability and consistency of the welding process.
5. Energy efficient and environmentally friendly
Laser welding uses energy efficiently and minimizes energy consumption. At the same time, laser welding is regarded as a more environmentally friendly welding technology as the welding process produces less fumes and waste.
6. Welded joints are aesthetically pleasing
Laser welding produces smooth, attractive welded joints that usually do not require much post-processing. This is important for many applications where aesthetics are important, such as electronics housings and decorative parts.
7. Material savings
Due to the precise welding capabilities, laser welding often reduces the required material thickness, thereby reducing costs. At the same time, fewer welding defects are created during the welding process, which further reduces material waste.
With its unique advantages, laser welding has become an important and efficient welding solution in modern industrial manufacturing. As the technology continues to advance, its areas of application and potential will continue to expand. Click here to contact Suntop Laser today to learn more
Model | ST-WY150/200 |
Max. laser power | 150W/200W |
Laser wavelength | 1064nm |
Total power consumption | 5KW |
Laser focus | 110mm |
Laser pulse repeatable frequency | ≤0.1-20Hz |
Water T.M Protection | 10-30 degree |
Laser pulse width | ≤20ms |
Laser protection gas | 1 path |
Power supply | 220V/50Hz/20A |
Dimension | 940*650*750mm |
Net weight of machine | 80KG/90KG |
Widely used in a variety of metal materials, including gold, silver, titanium alloy, stainless steel, aluminum alloy, etc. Also can be used for high alloy steel, hot forged high alloy steel, nickel tool steel, high-grade steel, copper alloy, beryllium copper, high toughness aluminum alloy and other metal materials.
Widely used in jewelry, medical parts, watch hairsprings, integrated circuits, various small heat-sensitive parts for precision welding, electronics, communications, machinery, automobiles, gold jewelry and other industries. It is also widely used in aviation, aerospace, sporting goods, golf heads, medical equipment, aluminum alloy dentures, especially for gold and silver jewelry hole filling, spot welding seam pattern, inlay parts and claw feet.
Reasons for choosing Suntop Laser as a laser welding machine supplier may include the following aspects:
Technical Strength
Suntop Laser has many years of R&D experience in the field of laser welding technology and is committed to providing high-performance, high-precision laser welding solutions. Their equipment is usually equipped with the latest laser technology to ensure welding quality and speed.
Product Variety
Suntop Laser offers a variety of models of laser welding machines for different materials and welding needs. Whether it is for fine welding of precious metals or welding of thicker materials, Suntop has corresponding products to meet customer needs.
High Quality
Suntop Laser's equipment is known for its high quality and long-term durability. Their products undergo strict quality control to ensure the stable operation of the equipment in a high-intensity working environment.
After-sales Service
Suntop Laser provides thoughtful after-sales service, including technical support, equipment maintenance and training, to ensure that customers can get timely help and support when using the equipment.
Flexible Customized Service
According to the needs of different customers, Suntop Laser provides customized solutions, which can adjust and optimize the equipment according to specific application scenarios and requirements.
Cost-effectiveness
Although high-performance equipment is usually more expensive, Suntop Laser has not ignored the competitiveness of price. Through reasonable pricing and excellent quality, their products are considered to have a high cost-effectiveness.
Through the above points, you can have a deeper understanding of why to choose Suntop Laser. In the selection of laser welding equipment, Suntop Laser may be a very good choice. Click here to contact Suntop Laser now to get more information and prices of laser welding machines.
1. How can i place an order?
Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.
2. What kind of display we provide?
We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.
3. How about the warranty?
We have 2 years warranty and lifelong maintenance.
4. What is your terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.
5. What is a laser welding tool?
Laser welding molds are auxiliary equipment used in the laser welding process to ensure precise positioning and stable clamping of the welded workpiece in order to perform a high quality weld. They can be customized depending on the welding requirements.
6. What are the main functions of a laser welding tool?
The main functions of a laser welding tool include:
Providing a stable working environment
Ensuring accurate positioning of welded components
Clamping components to prevent movement during the welding process
Meeting the requirements of a specific welding process (e.g. thermal management)
7. What factors need to be considered when designing a laser welding tool?
The following factors need to be considered when designing a laser welding mold:
Shape and size of the weldment
Welding method and path
Heat transfer and cooling requirements
Properties of the weld material
Operating environment (e.g., temperature and humidity)
8. What are the recommendations for maintenance and care of laser welding molds?
The following maintenance is recommended to ensure the long-term use and performance of laser welding molds:
Regularly check the molds for wear and tear
Clean mold surfaces to remove residues from the welding process
Ensure proper functioning of fixtures and positioning devices
Regularly calibrate the mold to ensure welding accuracy
9. Are laser welding molds suitable for mass production?
Yes, laser welded molds are well suited for mass production. Consistency in weld quality is ensured by the reuse of molds. In addition, the use of automation allows laser welding systems to handle large quantities of workpieces, increasing productivity.
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