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Laser Welding Machine Portable

Air-cooled handheld laser welder is an efficient and convenient welding tool, particularly suitable for welding and repairing small and medium-sized metal parts. It utilizes advanced laser technology to achieve fast and precise welding, resulting in beautiful, strong welds with virtually no post-processing. The device's built-in air cooling system effectively reduces heat generated during welding, ensuring long-term stable operation without compromising weld quality. Its lightweight, handheld design allows for flexible operation and is suitable for a variety of complex scenarios, making it an ideal choice for manufacturing and repair industries seeking efficient welding solutions.
※ Product Model: ST-FWA1500/2000
※ Laser power: 1500W/2000W
※ Single maximum welding thickness: 0.5-6mm
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Details          Product Parameters           Samples         Video

Air-cooled Laser Welding Machine features-Suntop


Product Introduction

Since its initial application in the 1960s, laser welding technology has undergone rapid development and widespread adoption. Initially, laser welding was primarily used in aerospace and high-tech sectors. With continuous advancements in laser technology, welding equipment has become increasingly miniaturized and intelligent, gradually finding extensive applications across multiple industries including automotive manufacturing, electronics, machining, sheet metal fabrication, and medical devices. Laser welding has become an indispensable welding solution in modern manufacturing due to its numerous advantages, including high efficiency, precision, minimal heat-affected zones, and superior weld quality.


Against this backdrop, market demand for air-cooled handheld laser welding machines is growing steadily. These devices are particularly favored by small and medium-sized manufacturing and repair enterprises for their lightweight, flexible design and excellent welding performance. As industry demands for welding speed and quality continue to rise, air-cooled handheld laser welding machines swiftly respond to market needs. Their user-friendly operation enables workers to efficiently complete welding tasks in diverse and complex environments. Undoubtedly, the widespread adoption of this welding technology will unlock new opportunities for manufacturing, propelling the entire industry toward greater efficiency and environmental sustainability.

Product Technical Features

Air-cooled Laser Welding Machine is designed to be lightweight and portable, with an air-cooling system that maintains the stability and performance of the machine during the working process, making it suitable for mobile welding operations.

● High Speed: Up to 4X Faster than traditional methods-increased productivity for lower costs-per-part.

● High Quality: Consistent welding of thick, thin and reflective metals without distortion, undercut or burn through - minimal heat affected zone.

● Easy to use: No need training, simple setup, easy to learn and operate, consistent high quality welding.

● Enhanced material capability: Metals of different thicknesses, ultra-thin parts, brazing, low and high conductivity materials.

● Wobble welding: Up to 5mm additional weld width - increases capacity and creates highly aesthetic seams.

● Operator Safety: Multi-level sensors and interlock safety features.

● Small size: Thanks to the advanced air cooling system which adapts phase change heat conduction technology, it weighs only 39KG and the volume is <0.1m3.

Product Details

Air-cooled Laser Welding Machine Laser welding head-Suntop

Laser welding head

Lightweight at only 0.8KG, flexible and easy to weld any shape of metal parts. Adjustable weld seam width and capable of welding up to a distance of 10 meters. Includes security monitoring systems.

Operation interface

The advanced resistive touch screen supports saving multiple sets of welding parameter libraries and allows for multi-language selection, providing flexibility, convenience, and high efficiency.

Air-cooled Laser Welding Machine Operation interface-Suntop

Air-cooled Laser Welding Machine Auto feeder system-Suntop

Auto feeder system

Touch screen design, automatic wire feeder, fully digital design, supports stainless steel and aluminum wires with diameters of 0.8mm, 1.0mm, 1.2mm, 1.6mm, and 2.0mm.

Laser sources

We use a customized 45um core diameter welding version fiber laser with a lifespan of 100,000 hours. It is maintenance-free and can weld all types of metals.

Air-cooled Laser Welding Machine Laser sources-Suntop

Air-cooled Laser Welding Machine Built-in air cooling-Suntop

Built-in air cooling

Cooling system adopts phase change heat conduction technology with powerful self-adaptive fans, which ensures long-term stability.

Soldering fiber optic connections

By using a 10-meter original long fiber optic cable and an integrated cable drum, the machine becomes more compact for storage or transportation.

Air-cooled Laser Welding Machine Solder connection fiber-Suntop

Core Configuration

| Handheld Welding Head


Air-cooled Laser Welding Machine Handheld Welding Head-Suntop

Features:

- Independently researched and developed with multiple security alarms, allowing for simple and flexible operation.

- Weighing only 0.8kg, it is compact and ergonomically designed.

- Visualize all parameters and monitor the status of the entire machine in real-time to prevent issues, facilitate troubleshooting, ensure stable system operation.

- All process parameters can be set and various process effects can be tested flexibly.


| Touchscreen


Air-cooled Laser Welding Machine Touchscreen-Suntop

Features:

- Embedded with 24 pre-set modes for various materials

- Only 30 minutes of training needed for beginners to operate the welding system

- Beginners can use the pre-set modes to achieve the same high quality, consistent, and neat welding seams as experienced operators

- Pre-set modes include wobble parameters, suitable for wider welding seams and high tolerance for workpiece assembly fit up

- Advanced operators can create and store additional process modes for different materials and thickness combinations.


| Automatic Wire Feeder


Air-cooled Laser Welding Machine Automatic Wire Feeder-Suntop

Features:

- Automatic wire feeding: It can automatically feed the welding wire into the welding gun, which improves the welding efficiency and reduces the labor intensity of workers.

- Stability: It can stably provide a constant welding wire speed to ensure the stability and consistency of welding quality.

- Flexible adjustment: The wire feeding speed, wire feeding length and wire feeding method can be adjusted to meet different welding needs.

- Versatility: Equipped with wire reels of various wire specifications, it is suitable for welding of various types and thicknesses of workpieces.

- Friendly interface: It has a user-friendly interface design, which is simple and convenient to operate and easy to master.

- High precision: The high precision of the welding wire supply can ensure the stability and accuracy of the welding wire during welding.

- Good durability: Made of wear-resistant materials, it has a stable structure and a long service life.

- High safety: Safety protection devices ensure the safety of operators.


| Operator Safety Features


Air-cooled Laser Welding Machine Operator Safety Features-Suntop

Features:

Air-cooled handheld laser welding equipment has multiple safety protection functions.

Built-in features include:

- Equipped with key switch and emergency stop button to ensure the safety of operation.

- Fiber laser interlock to verify the integrity of laser delivery to the welding gun.

- Part contact electrical interlock to turn off the laser power if the welding head is not in contact with the welded parts.

Advantages of Laser Welding

1. High Welding Precision

Laser welding technology delivers exceptional precision, effectively meeting complex welding demands to ensure smooth, uniform welds that require minimal post-processing. This is particularly crucial for industries with stringent quality control requirements.


2. Convenience and Flexibility

The handheld design allows operators to work flexibly in various complex environments, making it suitable for hard-to-reach areas and diverse welding scenarios. This convenience enables workers to perform rapid on-site repairs and welding, significantly boosting productivity.


3. Minimal Heat-Affected Zone

Laser welding produces an extremely small heat-affected zone, minimizing deformation of surrounding materials. This is especially vital for heat-sensitive materials, preserving their original shape and properties.


4. Air-Cooling Technology

The air-cooling system effectively dissipates heat generated during welding, preventing equipment overheating and extending service life. This cooling method also enables stable, prolonged operation, ensuring smooth continuous welding tasks.


5. Energy Efficiency and Environmental Sustainability

Compared to traditional welding methods, laser welding consumes less energy and utilizes resources more efficiently. Additionally, it generates minimal waste during operation, aligning with modern environmental standards.


6. Reduced Operator Fatigue

The lightweight, handheld design minimizes physical strain during extended use, enhancing worker comfort and boosting productivity.


7. Cost-Effectiveness

With high welding efficiency and minimal post-processing requirements, air-cooled handheld laser welders effectively reduce production costs and boost corporate profitability.


Air-cooled handheld laser welders deliver efficient, precise welding while pioneering future welding technology through their convenience and eco-friendliness, establishing themselves as indispensable tools in modern manufacturing processes. Click here to contact Suntop Laser today for more information.

Product Specifications

Model

ST-FW1500H

ST-FW2000H

Power

1500W

2000W

Beam   quality

≤1.2   M⊃2;

≤1.3   M⊃2;

Laser   wavelength

1080nm

Light   exit mode

QCW   /PWM /CW

Max   modulation frequency

1000HZ

Output   power stability

<3%

Aiming   positioning system

Built-in   Red Light

Terminal   type

QBH

Delivery   cable length

10M   (can be customized)

Power   supply

AC220V±10%,   50/60Hz

Cooling   system

Built-in   air cooling

working   environment

Temperature   5-45°C /humidity 10-90%

Applicable   material

Almost   all metal materials such as carbon steel, stainless steel, aluminum, brass   and galvanized sheet.

Net   weight/gross weight

35KG/46KG

Machine   size

276*667*542mm

Laser Welding Ability

Single side weld thickness

Maximum   melting

1500W

2000W

Stainless   steel (mm)

0.5-4

0.5-5/6

Mild   steel (mm)

0.5-4

0.5-6

Aluminum   (mm)

0.5-3

0.5-4

Brass/copper   (mm)

0.5-1.5

0.5-2

Galvanized   sheet (mm)

0.5-3

0.5-4

Iron   (mm)

0.5-4

0.5-6

Remark: Double weld thickness can be achieved if the material is welded from both sides in two times

What Materials Can be Welded?

Suitable for stainless steel, carbon steel, copper, aluminum, gold, silver, chromium, nickel, titanium and many other metals and alloys; also can be used for welding between a variety of dissimilar materials.


Air-cooled Laser Welding Machine samples1-Suntop
Air-cooled Laser Welding Machine samples2-Suntop
Air-cooled Laser Welding Machine samples3-Suntop
Air-cooled Laser Welding Machine samples4-Suntop
Air-cooled Laser Welding Machine samples5-Suntop
Air-cooled Laser Welding Machine samples10-Suntop
Air-cooled Laser Welding Machine samples6-Suntop
Air-cooled Laser Welding Machine samples7-Suntop
Air-cooled Laser Welding Machine samples8-Suntop
Air-cooled Laser Welding Machine samples9-Suntop
What is Laser Welder Used For?

Widely used in all kinds of sheet metal, molds, chassis, power distribution cabinets, kitchen and bathroom products, all kinds of hardware lighting, advertising signs, door and window frames, handicrafts, household products, food machinery, medical equipment, auto parts and other industries.

Fiber Laser Welding Machine application-Suntop

Laser Welding Video
 

 

 

FAQ

1. How can i place an order?
Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.


2. What kind of display we provide?
We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.


3. How about the warranty?
We have 2 years warranty and lifelong maintenance.


4. What is your terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.


5. How does an air-cooled laser welding machine work?

Air-cooled laser welding machine uses a high-energy laser beam to heat two material points to a molten state, and combines them into a welded joint through high temperature. The air cooling system ensures that the laser and other components maintain a suitable temperature during operation.


6. How is an air-cooled laser welding machine different from traditional welding methods?

Air-cooled laser welding machine uses a laser beam to achieve high-energy density welding. Compared with traditional welding methods (such as arc welding), it can achieve welding in a smaller heat-affected zone, with fast welding speed, high weld accuracy, and small thermal deformation.


7. What skills are required to operate an air-cooled laser welding machine?

Operating an air-cooled laser welding machine usually requires some training. The operator needs to have basic machine operation skills, have some knowledge of laser safety, and be familiar with welding processes and material properties.


8. What are the maintenance requirements of an air-cooled laser welding machine?

The maintenance of an air-cooled laser welding machine is relatively low, but the optical system, air cooling system, and other mechanical components still need to be checked regularly. At the same time, the working environment should be kept clean to ensure that the equipment operates normally.


9. What are the safety precautions for laser welding?

When using an air-cooled laser welding machine, pay attention to the following safety precautions:

Wear appropriate protective glasses to prevent laser damage to the eyes.

Ensure that the operating area is well ventilated to avoid the accumulation of harmful gases.

Follow the relevant operating procedures and the safety instructions provided by the manufacturer to ensure personal and equipment safety.

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  No 317, Mu Dong RD, Wu Zhong DIST, Suzhou City, Jiangsu Province, China
 info@suntoplaser.com
  +86 13771746401

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