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Fiber Laser Cleaner Rust Removal

Multi-purpose machine, with welding, cleaning, cutting and other functions, with manual adjustment of the focus, fit the surface cleaning, cleaning surface cleanliness, such as the advantages of removing the surface of the object resin, oil, stains, dirt, rust, coatings, plating, paint.
Product Model: ST-FW1500H/ST-FW2000H/ST-FW3000H
Laser power: 1500W/2000W/3000W
Single maximum welding thickness: 0.5-8mm
Availability:
Quantity:

Details         Product Parameters         Samples        Video

fiber laser cleaner rust removal features-Suntop


Features of fiber laser cleaner rust removal



1. Integrated design, reasonable structure, dustproof, good heat dissipation, effectively extending the service life of machine parts.

2. 10-meter original optical cable, removable and can clean hard-to-reach parts.

3. The handheld head is lightweight in design, weighing only 0.7kg. It is light in hand and easy to use.

4. Clean various pollutants on the surface of various materials, such as small space metal cleaning and complex structural parts that are difficult to reach with traditional methods.

5. Used for welding metal parts of different materials, such as steel, aluminum alloy, etc. Laser welding has the characteristics of small heat-affected zone and good weld quality, and can achieve high-strength welding connections.

6. The machine has multiple safety alarm functions. The trigger switch is only effective when the welding copper nozzle touches the metal and the safety clip clamps the metal plate. The welding copper nozzle will automatically lock after it is removed from the workpiece. The machine's high safety ensures the absolute safety of the operator during work.


Details of fiber laser cleaner rust removal


1. The laser welding head is light weight at only 0.8 kg, flexible and convenient for welding any shape of metal parts, adjustable welding seam width, and capable of carrying out 10 meters long distance welding. It is also equipped with a safety temperature monitoring system.

2. The operation interface has a multi-language intelligent control panel, flexible adjustment of welding parameters, multi-group welding parameter library, light output cumulative timing, etc.

3. The automatic wire feeding system has a touch screen design, automatic wire filling, fully digital design, and supports stainless steel and aluminum wire of 0.8mm, 1.0mm, 1.2mm, 1.6mm, and 2.0mm diameter.

4. The laser source uses a customized fiber with a minimum core diameter of 20um for deeper penetration, a laser life up to 100,000 hours, and is maintenance-free with Bluetooth capability.

5. The water cooler has a double circulation water cooling system to make the laser source and weld head cooler, and the temperature control sensor adopts an imported brand.

6. The welding connection fiber has a 10 meters long fiber optic cable built-in design, effectively avoiding damage to the fiber and the problems caused by moisture, greatly improving the service life of the laser device.

fiber laser cleaner rust removal detail-Suntop


Advantages of fiber laser cleaner rust removal


1. Good cleaning effect, no grinding and non-contact, no thermal effect, no mechanical force on the object to be cleaned, and no damage to the surface of the object to be cleaned.

2. Cleaning waste is basically solid powder, small in size, easy to store, recyclable, no photochemical reaction, and pollution-free.

3. Long service life, long-term operation without failure, fully meet the needs of continuous industrial work.

4. Low operating cost, fast speed, high efficiency, time saving, and quick return on investment.

5. The station can be adjusted at any time, without fixed station, free and flexible, suitable for cleaning in various working environments.


Cleaning ability (only for reference)


Power/W

Material

Cleaning speed

Effective beam/cleaning range

Depth of cleaning

Cleaning efficiency (cu.m./H)

1500

floating rust

50mm/S

150mm

20um

15

Paint

50mm/S

150mm

100um

6

Rusting

50mm/S

150mm

120um

4

2000

floating rust

50mm/S

300mm

20um

20

Paint

50mm/S

300mm

100um

8

Rusting

50mm/S

300mm

120um

5

3000

floating rust

50mm/S

300mm

20um

30

Paint

50mm/S

300mm

100um

14

Rusting

50mm/S

300mm

120um

9


Compared to traditional cleaning


Handheld laser cleaning:

√ The cleaning light source can adapt to the curved surface shape of the guide rail, minimizing damage to the substrate.

√ Laser cleaning can achieve selective removal of pollutants, improve cleanliness and protect substrates.

√ Green cleaning technology without consumables, eliminating dust pollution and greatly reducing cleaning costs.

√ The clean light source can be transmitted flexibly by optical fiber and integrated with the robot to improve work efficiency and reduce labor costs.


Traditional cleaning:

× Deep sanding destroys surface curvature and has a serious effect on substrate damage.

× Reduce the amount of grinding and ensure the shape of the curved surface, but it will cause serious rust residues and lay a huge safety hazard.

× It consumes a large amount of grinding wheel consumables, which is expensive, seriously pollutes the environment, and poses a serious hazard to workers' health.

× The work efficiency is low, the cleaning cycle is long, and the labor cost will inevitably increase.


Application materials


Suitable for stainless steel, copper, aluminum, gold, chromium, silver, titanium, nickel and other metals or alloys. It can also be used for various weldings between different materials, such as copper-brass, titanium-molybdenum, titanium-gold, nickel-copper, etc.

Suitable for removing resin, paint, oil stains, stains, dirt, rust, coatings, etc. from the surface of objects.


Application industry


Used in automotive parts, shipbuilding industry, aerospace, 3C electronics, precision parts, molds, high-end machine tools, military equipment, hardware manufacturing, kitchen and bathroom, home appliances, motor accessories, bellows, batteries, solar energy, optical communication shells and other industries field.


Parameters of fiber laser cleaner rust removal


Model

ST-FW1500H

ST-FW2000H

ST-FW300H

Power

1500W

2000W

3000W

Welding   gun weight

0.8

0.8

0.75

Max.   welding thickness (mm)

≤3

≤5

≤8

Max.   welding seam width (mm)

5

5

8

Laser type

Fiber laser   (Suntop custom 20um welding exclusive)

Laser detection method

Bluetooth wireless   connection, Mobile App Monitoring

Control panel language support

English,   Spanish, German, French, Turkish, Italian, Russian,

Vietnamese, Thai, Korean, Japanese, etc.

Laser wavelength (nm)

1064+5

Suitable welding materials

Carbon   steel, stainless steel, aluminum, galvanized sheet metal,

brass, iron and other metal materials

Adapted welding methods

Spot   welding, overlap welding, splice welding, fillet welding,

lap welding etc.

Laser power adjustment range (%)

10-100

Cooling method

Advanced   water-cooling, dual temperature control and automatic

control

Welding aiming preview method

Built-in Red-Light pointer

Protection systems

Air pressure sensor and solenoid valve   control

Length of fiber optic cable (meter)

Standard 10 (can be customized 15)

Welding shielding gas

Argon or nitrogen (air pressure approx. 6-8   bar)

Working environment

Temperature 5-45 °C /humidity 10-90%

Other   optional support functions

Cleaning   + cutting

Cleaning   + cutting

Cleaning   + cutting + weld bead cleaning

Max.   Cutting thickness (mm)

1.2

1.5

2

Max. cleaning width (mm)

40

40

120

Automatic wire   feeder type

(Universal   with TIG wire)


Single wire feed

Single wire feed

Support both the double wire feed and single wire feed

Solid wire type (SS, Iron, AL, Brass)

0.8, 1.0, 1.2, 1.6

0.8, 1.0, 1.2, 1.6

0.8, 1.0, 1.2, 1.6, 2.0, 2.5

Temperature control monitoring alarm

Yes

Yes

Yes

Main machine consumables

Laser protective lenes, welding nozzles, welding wires

Machine size (MM)

686*425*611

750*1080*1000

750*1080*1000

Machine net weight (KG)

110

220

240

Power supply requirement

110V / 220V±10%, single phase

380V±10%, three phase

Total power consumption (Maximum)

3500W

4500W

7000W



fiber laser cleaner rust removal samples-Suntop



 

 

 

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