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1500w Laser Rust Removal Machine

Suntop's handheld laser welding machine, which can realize welding, cleaning, cutting and other processing methods, combines a variety of functions for a wide range of uses. The handheld design provides a comfortable grip and flexibility for a variety of objects and angles.
Product Model: ST-FW1500H/ST-FW2000H/ST-FW3000H
Laser power: 1500W/2000W/3000W
Single maximum welding thickness: 0.5-8mm
Availability:
Quantity:

Details        Product Parameters        Samples        Video

1500w laser rust removal machine features-Suntop


Features of 1500w laser rust removal machine


1. Simple operation: the handheld laser welding machine adopts intelligent control, simple operation, no need for professional skills training. Meanwhile, its structure is simple and easy to repair, which reduces maintenance cost and downtime.

2. High precision: It adopts a high-energy laser beam to irradiate on the surface of the welding material, which makes the material melt, cool and solidify rapidly, thus realizing welding. Due to its high precision, it can realize no-trace welding and improve product quality.

3. High speed: characterized by high-speed welding, fast speed and small heat-affected zone, which reduces material deformation and welding defects and improves productivity.

4. Visualized operation: with visualized operation interface, the operator can directly observe the weld quality situation on the display screen, and can modify and store the set parameters at any time.

5. Safety: With automatic power-off device to ensure the safe operation of the equipment. At the same time, its fully enclosed optical path design has the advantages of dustproof and good sealing to ensure the safety of operators.



Details of 1500w laser rust removal machine


1. Laser cleaning head

The light weight is only 0.8KG, flexible and convenient to weld metal parts of any shape, the weld width is adjustable, and it can perform long-distance welding with a length of 10 meters. With security monitoring system.

2. Operation interface

Advanced resistive touch screen with higher sensitivity, intelligent control, can store multiple welding parameters, support multiple languages (English, Spanish, German, Italian, French, Russian, Turkish, etc.)

3. Automatic wire feeding system

Touch screen design, automatic wire filling, fully digital design, support 0.8mm, 1.0mm, 1.2mm, 1.6mm, 2.0mm diameter stainless steel and aluminum wires.

4. Laser source

We use a customized 45um core diameter welding fiber laser with a lifespan of 100,000 hours, maintenance-free, and can weld various metals.

5. Water chiller

Double circulating water cooling makes the laser source and welding head cool better, and the temperature control sensor adopts imported brands.

1500w laser rust removal machine detail-Suntop



Advantages of 1500w laser rust removal machine


1. The welding is precise and beautiful without welding slag, the welding seam is flat and smooth, the workpiece is not easy to deform, not easy to leave welding scars.

2. Using laser welding machine for cleaning, with no contact characteristics, no cleaning fluid, can replace the professional cleaning equipment.

3. Can remove all kinds of workpiece surface rust layer, oxidation layer, paint layer, plating layer, grease dirt.

4. Equipped with mobile pulleys, adjust the working position at any time, no need to fix the working position, free and flexible, suitable for a variety of working environment scenarios of welding and cleaning.

5. In addition, it can also complete simple cutting, welding and cutting can be freely switched, just replace the welding nozzle for cutting nozzle, very convenient.



Single side weld thickness


Maximum melting

1500W

2000W

3000W

Stainless steel   (mm)

0.5-4

0.5-5/6

0.5-6/7

Mild steel (mm)

0.5-4

0.5-6

0.5-7/8

Aluminum (mm)

0.5-3

0.5-4

0.5-5

Brass/copper (mm)

0.5-2

0.5-2.5

0.5-3

Galvanized sheet   (mm)

0.5-4

0.5-5/6

0.5-6/7

Iron (mm)

0.5-4

0.5-6

0.5-7/8

Remark: Double weld thickness can be achieved if the material is welded from both sides in two times.


Cleaning ability (only for reference)


Power/W

Material

Cleaning speed

Effective beam/cleaning range

Depth of cleaning

Cleaning efficiency (cu.m./H)

1500

floating rust

50mm/S

150mm

20um

15

Paint

50mm/S

150mm

100um

6

Rusting

50mm/S

150mm

120um

4

2000

floating rust

50mm/S

300mm

20um

20

Paint

50mm/S

300mm

100um

8

Rusting

50mm/S

300mm

120um

5

3000

floating rust

50mm/S

300mm

20um

30

Paint

50mm/S

300mm

100um

14

Rusting

50mm/S

300mm

120um

9


Handheld head

1500w laser rust removal machine headheld head-Suntop


● Independent research and development, set up multiple security alarms, simple and flexible operation.

● Visualize all parameters, monitor the status of the whole machine in real time, avoid problems in advance, facilitate troubleshooting and solve problems, and ensure the stable operation of the system.

● All process parameters can be set, and various process effects can be tested flexibly.




Safety features


ST-FW1500H/2000H/3000H is a Class IV laser system and routine precautions are required for the safe operation of the equipment.

Built-in features include:

● Key switch control of laser source and Emergency-stop button ensure deliberate operation.

● Fiber laser interlock verifies integrity of laser delivery to the welding gun.

● Laser weld gun trigger, enable and then fire, for intentional operation.

● Part contact electrical interlock turns off the laser power if the welding head is not in contact with the welded parts.

Operators must wear all recommended personal protective equipment (PPE), including laser safety glasses, laser and heat resistant gloves, hats, leather aprons, etc., and other laser and heat resistant clothing.



Application materials


Suitable for welding stainless steel, carbon steel, copper, aluminum, gold, chromium, silver, titanium, nickel and other metals or alloys. It can also be used for various welding between different materials, including copper – brass, titanium-molybdenum, titanium- gold, nickel-copper, etc.

Suitable for removing resin, paint, oil stains, stains, dirt, rust, coatings, etc. from the surface of objects.


Application industry


Widely used in aviation, machinery manufacturing, hardware, building materials, chassis and water tanks, mold machinery, decoration and advertising, kitchen utensils and sanitary ware, doors and windows, door frames, electronic and electrical appliances, household goods, sheet metal processing, automobile parts and other related fields.



Parameters of 1500w laser rust removal machine


Model

ST-FW1500H

ST-FW2000H

ST-FW300H

Power

1500W

2000W

3000W

Welding   gun weight

0.8

0.8

0.75

Max.   welding thickness (mm)

≤3

≤5

≤8

Max.   welding seam width (mm)

5

5

8

Laser type

Fiber laser   (Suntop custom 20um welding exclusive)

Laser detection method

Bluetooth wireless   connection, Mobile App Monitoring

Control panel language support

English,   Spanish, German, French, Turkish, Italian, Russian,

Vietnamese, Thai, Korean, Japanese, etc.

Laser wavelength (nm)

1064+5

Suitable welding materials

Carbon   steel, stainless steel, aluminum, galvanized sheet metal,

brass, iron and other metal materials

Adapted welding methods

Spot   welding, overlap welding, splice welding, fillet welding,

lap welding etc.

Laser power adjustment range (%)

10-100

Cooling method

Advanced   water-cooling, dual temperature control and automatic

control

Welding aiming preview method

Built-in Red-Light pointer

Protection systems

Air pressure sensor and solenoid valve   control

Length of fiber optic cable (meter)

Standard 10 (can be customized 15)

Welding shielding gas

Argon or nitrogen (air pressure approx. 6-8   bar)

Working environment

Temperature 5-45 °C /humidity 10-90%

Other   optional support functions

Cleaning   + cutting

Cleaning   + cutting

Cleaning   + cutting + weld bead cleaning

Max.   Cutting thickness (mm)

1.2

1.5

2

Max. cleaning width (mm)

40

40

120

Automatic wire   feeder type

(Universal   with TIG wire)


Single wire feed

Single wire feed

Support both the double wire feed and single wire feed

Solid wire type (SS, Iron, AL, Brass)

0.8, 1.0, 1.2, 1.6

0.8, 1.0, 1.2, 1.6

0.8, 1.0, 1.2, 1.6, 2.0, 2.5

Temperature control monitoring alarm

Yes

Yes

Yes

Main machine consumables

Laser protective lenes, welding nozzles, welding wires

Machine size (MM)

686*425*611

750*1080*1000

750*1080*1000

Machine net weight (KG)

110

220

240

Power supply requirement

110V / 220V±10%, single phase

380V±10%, three phase

Total power consumption (Maximum)

3500W

4500W

7000W


1500w laser rust removal machine samples-Suntop



 

 

 

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