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Laser Rust Removal Machine 3000w

Laser rust removal machine is a device that uses high-energy laser beams to remove rust, dirt and other impurities from metal surfaces. Compared with traditional physical or chemical cleaning methods, laser rust removal has the advantages of high efficiency, environmental protection, no damage, and easy operation. This technology can effectively improve the surface quality of metal materials, extend their service life, and reduce pollution to the environment. It is suitable for many industries such as aviation, shipping, automobiles, and equipment maintenance.
※ Product Model: ST-FC1500H/ST-FC2000H/ST-FC3000H
※ Laser power: 1500W/2000W/3000W
※ Working area: 0-300*300mm
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Quantity:

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Details           Product Parameters           Samples          Video

Laser Rust Removal features-Suntop


Product Introduction

In modern industry and manufacturing, the maintenance and care of metal materials is undoubtedly an important part of ensuring production efficiency and product quality. Among them, rust is one of the main factors affecting the performance and service life of metal materials. Although traditional rust removal methods are effective, their limitations and negative impact on the environment have prompted people to constantly look for new solutions. In recent years, laser rust removal technology has emerged, and with its high efficiency, environmental protection and non-destructive characteristics, it has gradually become a popular choice in the field of industrial cleaning.


Definition of laser rust remover

Laser rust remover is a device that uses a high-energy laser beam to remove rust, contaminants and coatings from metal surfaces. By focusing the laser on a specific point, the high temperature generated can quickly evaporate the rust layer and other contaminants while minimizing damage to the substrate. Laser rust removal technology is suitable for a variety of metal materials and is widely used in manufacturing, shipbuilding, aerospace, automotive and many other industries.

Product Technical Features

1. Non-contact cleaning, precise cleaning, can achieve selective operation of precise position and precise size.

2. The handheld cleaning head is small in size and light in weight. It can be operated manually or automatically cleaned with a robot. It is especially suitable for cleaning the special-shaped surfaces of large products that are inconvenient to move.

3. Intelligent control system, clear and concise interface, easy operation, various parameters can be set to control the laser.

4. 10-meter original optical cable, universal large casters, can be moved left and right, convenient for cleaning objects that are not easy to move.

5. Built-in cold water design to avoid wire restraint, adapt to more working conditions and places, with good dust and condensation prevention effects.

6. It has multiple safety alarm functions, high safety, and ensures the absolute safety of operators at work.

7. Suntop Laser Cleaning Machine is subjected to strict tests and continuous 24-hour laser beam output before leaving our factory to ensure 100% machine stability.

Product Details

Laser Rust Removal Famous Fiber Laser Generator-Suntop

Famous fiber laser generator

We use the customized 45um core diameter cleaning version fiber lasers with high photoelectric conversion, guaranteed laser power for better cleaning results, and a 100,000 hour, maintenance-free life.

Interactive touch screen control system

Advanced resistive touch screen with higher sensitivity and intelligent control, supports multiple languages (English, Spanish, German, Italian, French, Russian, Turkish, etc.)

Laser Rust Removal Interactive touch screen control system-Suntop

Laser Rust Removal Laser cleaning head-Suntop

Laser cleaning head

The Laser cleaning head is ergonomically designed to be small, comfortable to hold and easy to control and operate. The handheld head is easy to hold and can be used for long periods of time and can be operated at any angle, making cleaning more convenient and flexible.

Industrial water chiller

The industrial water cooler ensures heat dissipation of the core optical path components, double circulation water cooling for better cooling of the laser source and cleaning head, temperature control sensor using imported brands. It can also extend the service life of the laser cleaner.

Laser Rust Removal Industrial water chiller-Suntop

Laser Rust Removal Cleaning connection fiber-Suntop

Cleaning connection fiber

The cable distance from the laser cleaning head to the machine is 10 meters, and there is no need to move the machine when laser welding the workpiece.

Wide range of applications

Large cleaning area, high efficiency, up to 300*300mm.

Laser Rust Removal Wide range of applications-Suntop

Advantages of Laser Rust Removal

Laser rust removal machines have gradually attracted attention in the field of metal cleaning and rust removal, mainly because they have many advantages over traditional rust removal methods.


1. High efficiency

Quick rust removal: Laser rust removal machines can complete rust removal in a short time, greatly shortening the cleaning time.

High energy density: Lasers can release a large amount of energy in a concentrated manner, quickly evaporate rust layers and pollutants, and improve cleaning efficiency.


2. Environmental protection

No chemicals: Laser rust removal does not require the use of chemicals, thus avoiding pollution to the environment and potential risks to workers' health.

Low waste: Relatively little waste is generated after rust removal, reducing the need for waste disposal.


3. No damage

Protection of the substrate: Lasers can accurately control energy and focus, and can effectively remove rust without damaging the substrate, which is particularly suitable for applications with high surface quality requirements.

Strong applicability: Suitable for workpieces of various shapes and materials, including parts with complex structures.


4. Directionality and precision

Precise control: Lasers can achieve very precise operations and are suitable for processing delicate and complex surfaces.

Avoid blind cleaning: It can remove rust in specific areas as needed, avoiding overall cleaning and improving resource utilization efficiency.


5. Safety

Reduce human contact: Many laser rust removal machines have automation and remote operation functions, reducing direct contact and safety risks for operators.

Easy operation: Modern laser rust removal equipment is usually easy to operate, equipped with a user-friendly interface, and does not require long-term training.


6. Cost-effectiveness

Long-term economy: Although the initial investment of laser rust removal machines is high, its high efficiency, low energy consumption, and low maintenance costs can save a lot of money in long-term use.

Improve product quality: Removing rust and other contaminants can improve the quality of subsequent coatings or welding, thereby reducing production defect rates.


With its advantages of high efficiency, environmental protection, non-destructiveness, safety, and economy, laser rust removal machines are gradually replacing traditional rust removal methods and becoming an important tool for modern industrial cleaning. With the continuous maturity of technology and the deepening of application, laser rust removal machines will play a more important role in future industrial development. Click to contact Suntop Laser and we will answer them for you

Laser Cleaning Ability (only for reference)

Power

Material

Cleaning speed

Effective   beam/cleaning range

Depth of cleaning

Cleaning   efficiency (cubic/H)

1500W

Floating   embroidery

50mm/S

150mm

20um

15

Paint

50mm/S

150mm

100um

6

Rusting

50mm/S

150mm

120um

4

2000W

Floating   embroidery

50mm/S

300mm

20um

20

Paint

50mm/S

300mm

100um

8

Rusting

50mm/S

300mm

120um

5

3000W

Floating   embroidery

50mm/S

300mm

20um

30

Paint

50mm/S

300mm

100um

14

Rusting

50mm/S

300mm

120um

9

Main Configuration

|

 Handheld Cleaning Head

Laser Rust Removal Handheld Cleaning Head-Suntop


Features:

● High cleaning cleanliness, big welding width up to 300mm

● Precise positioning and cleaning, weight only 0.7KG, easy to hand it.

● Non-contact material when cleaning that can protect the material.

● Effectively remove micron-sized particles.

● Environment friendly, no consumables.

|

 Factory Preset Cleaning Parameters

Laser Rust Removal Factory Preset Cleaning Parameters-Suntop


Features:

● Simple preset selection ensures consistent high-quality laser cleaning results.

● Operators can instantly switch between different presets to facilitate the cleaning of multiple materials.

● Advanced operators can make custom presets, and save them for future use, and novice operators can use them to produce the same results.

● Novice operators need less training to get started, reducing labor costs while maintaining cleaning quality.

Operator Safety Features

Laser Rust Removal Operator Safety Features-Suntop


Features:

● Key switch control to protect the system from unauthorized cleaning operations.

● The emergency stop button can ensure that the machine can be shut down immediately when there is a problem.

● The safety interlock device verifies the integrity of laser delivery to the cleaning gun.

● Laser triggering requires 2 steps of operation to ensure the safety of cleaning operations.

- Knob safety lock,open when in use, not afraid of misoperation

- Single button to start laser, double-click the button to start laser, two modes can be selected

● If anyone other than the operator accidentally enters the cleaning area, the door switch interlock circuit shuts off the laser.


Product Specifications

Model

ST-FC1500H

ST-FC2000H

ST-FC3000H

Power

1500W

2000W

3000W

Power   consumption

3000W

4500W

6000W

Max.   cleaning width

170*170mm

250*250mm

300*300mm

Laser   wavelength

1064nm

Operation   mode

Handheld

Power   adjustment range (%)

10-100   (Gradient adjustable)

Cleaning   head weight

0.7Kg

Delivery   cable length

10M   (can be customized)

Input   power

220V±10%   50-60HZ

Cooling   system

Water   Cooled with automatic pumping function

Machine   weight

140KG

220KG

220KG

Machine   size

935*720*1248mm

1500*880*1160mm

What Materials Can be Cleaned?

Widely used for rapid rust removal and oxide removal on metal surfaces; removal of grease, resin, glue, dust, stains, production residues; roughening of metal surfaces; rust removal and degreasing before welding, as well as oxide and stain cleaning after welding, etc.


Laser Rust Removal samples1-Suntop
Laser Rust Removal samples2-Suntop
Laser Rust Removal samples3-Suntop
Laser Rust Removal samples4-Suntop
Laser Rust Removal samples5-Suntop
Laser Rust Removal samples6-Suntop
Laser Rust Removal samples7-Suntop
Laser Rust Removal samples8-Suntop
What is Laser Cleaning Used For?

Widely used in automobile manufacturing, mould, cultural relic restoration, aerospace, shipbuilding, 3C electronics, medical equipment, rail transit, steel manufacturing, military equipment, various steel, iron, aluminum materials and other industries.

Which materials can be used for laser cleaning samples-Suntop

Laser Cleaning Video

 

 

 

 

 

Why Choose Suntop Laser?

There may be several reasons to choose Suntop Laser:


Laser Rust Removal Technical strength-Suntop

Technical Strength

Suntop Laser is a professional laser equipment manufacturer with a strong R&D team and advanced production technology, capable of providing high-quality, high-performance laser equipment.

Laser Rust Removal Product Quality-Suntop

Product Quality

Suntop Laser products undergo strict quality control and testing to ensure product stability and performance reliability, and can meet the different needs of customers.

Laser Rust Removal Diversified Products-Suntop

Diversified Products

Suntop Laser provides a variety of laser equipment, including laser cleaning, laser cutting, laser marking, etc., to meet the needs of different industries and applications.


Laser Rust Removal Customer Service-Suntop

Customer Service

Suntop Laser provides a full range of pre-sales consultation and after-sales service support, and has a professional technical team to provide technical support and training to ensure that customers can use and maintain the equipment smoothly.

Laser Rust Removal Cost-effectiveness-Suntop

Cost-effectiveness

Suntop Laser products have good cost-effectiveness, reasonable prices, stable performance, and can provide customers with higher cost-effectiveness.

Laser Rust Removal Brand Reputation-Suntop

Brand Reputation

Suntop Laser has a good reputation and industry recognition in the field of laser equipment, and has won the trust and support of customers.


Choosing Suntop Laser can obtain stable and reliable product quality, professional technical support and high-quality customer service, thereby providing customers with better use experience and value. If you are interested in Suntop Laser products or need further information, it is recommended to consult relevant product information or contact Suntop Laser directly for more detailed information.

FAQ

1. How can i place an order?

Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.

For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.


2. What kind of display we provide?

We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.


3. How about the warranty?

We have 2 years warranty and lifelong maintenance.


4. What is your terms of delivery?

We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.


5. How does a laser rust remover work?

Laser rust remover emits a high-energy laser beam and irradiates it on the metal surface. The high energy of the laser causes the rust layer and other contaminants to evaporate quickly, while the focus and energy of the laser can be precisely controlled without damaging the substrate.


6. What are the advantages of laser rust removal over traditional rust removal methods?

Laser rust removal has the advantages of higher efficiency, environmental friendliness, non-damage to the substrate, precise control, safety, and lower waste generation. In addition, long-term use may also reduce operating costs and improve production quality.


7. What materials are suitable for laser rust removers?

Laser rust removal technology is widely applicable to a variety of metal materials, such as steel, aluminum, copper, stainless steel, etc. It can also process coated metal surfaces.


8. How difficult is it to operate a laser rust remover?

Most modern laser rust removers have a user-friendly operating interface and are relatively easy to operate. Although some basic training may be required before use, the overall learning curve is relatively gentle.


9. What are the maintenance requirements of a laser rust remover?

The maintenance of laser rust removal machines is relatively simple, usually including regular inspection and cleaning of the laser and related equipment. Depending on the frequency of use and the working environment, the maintenance cycle can be guided by the manufacturer.


10. How safe is laser rust removal?

Laser operation involves high-energy laser beams, so safe operating specifications must be followed during use. The use of appropriate protective equipment (such as protective glasses) and safety measures, such as automated operation, can effectively reduce safety risks.


11. Does laser rust removal have an impact on the environment?

Compared with traditional chemical rust removers, laser rust removal machines do not use scrubbing agents or chemicals, so they have less impact on the environment. In addition, the waste generated during laser rust removal is relatively small, which helps reduce waste disposal problems.


12. How efficient is the production of laser rust removal machines?

Laser rust removal machines are usually able to complete rust removal work in a short time, and the specific efficiency depends on factors such as the degree of rust, material type, and machine settings. Overall, the efficiency is high, several times that of traditional methods.


13. How much does a laser rust removal cost?

The initial investment of laser rust removal machine is relatively high, but due to its high efficiency, low maintenance and environmental protection, it can reduce the overall operating cost in the long run. Therefore, the payback period is usually short.

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  No 317, Mu Dong RD, Wu Zhong DIST, Suzhou City, Jiangsu Province, China
 info@suntoplaser.com
  +86 13771746401

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