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Laser Cleaning Rust

Laser rust removal is an advanced cleaning technology that uses a high-energy laser beam to quickly and effectively remove rust and dirt from metal surfaces. This method is highly efficient, low-pollution and non-contact, and can accurately control the depth of rust removal to avoid damage to the substrate. At the same time, laser rust removal does not produce chemical waste during the process, which meets environmental requirements and is an increasingly popular choice in industrial maintenance and repair. Because it can operate on objects with complex shapes, laser rust removal is widely used in surface treatment in the fields of automobiles, ships, mechanical equipment, etc.
Product Model: ST-FC1500H/ST-FC2000H/ST-FC3000H
Laser power: 1500W/2000W/3000W
Working area: 0-300*300mm

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Product Description

Details Product Parameters Samples Video

Product Introduction

In modern industry, metal materials are widely used in various industries due to their superior strength and durability. However, metals are susceptible to oxidation and corrosion during use and storage, resulting in rust. This not only affects the appearance, but may also endanger the safety and service life of the equipment. Traditional rust removal methods such as chemical cleaning, sandblasting or mechanical grinding often have problems such as low efficiency, great damage to the substrate and environmental pollution. In recent years, laser rust removal has gradually attracted attention as an emerging surface treatment technology, and is gradually changing this situation with its unique advantages.

Background Introduction

The development of laser technology provides a new solution for the cleaning and maintenance of industrial surfaces. Laser rust removal uses high-energy laser beams to irradiate the metal surface in a concentrated manner, which can quickly remove pollutants such as rust and oxides, while causing almost no damage to the substrate. The high efficiency and environmental protection characteristics of this method make it increasingly popular in various industrial fields. Especially in the fields of automobile manufacturing, shipbuilding, mechanical equipment and cultural relics protection, laser rust removal shows significant application potential.

Definition of laser rust removal

Laser rust removal refers to the technology of using high-energy laser beams to directly act on the metal surface to remove rust layers and other dirt. Laser can not only achieve efficient rust removal by evaporating or peeling off the rust layer, but also effectively protect the metal substrate and reduce damage. Due to its non-contact and precisely controllable characteristics, laser rust removal is particularly effective when dealing with metal objects with complex shapes and changing environments.

Product Technical Features

1. Non-contact cleaning, precise cleaning, can achieve selective operation of precise position and precise size.

2. The handheld cleaning head is small in size and light in weight. It can be operated manually or automatically cleaned with a robot. It is especially suitable for cleaning the special-shaped surfaces of large products that are inconvenient to move.

3. Intelligent control system, clear and concise interface, easy operation, various parameters can be set to control the laser.

4. 10-meter original optical cable, universal large casters, can be moved left and right, convenient for cleaning objects that are not easy to move.

5. Built-in cold water design to avoid wire restraint, adapt to more working conditions and places, with good dust and condensation prevention effects.

6. It has multiple safety alarm functions, high safety, and ensures the absolute safety of operators at work.

7. Suntop Laser Cleaning Machine is subjected to strict tests and continuous 24-hour laser beam output before leaving our factory to ensure 100% machine stability.

Product Details

Laser Rust Removal Famous Fiber Laser Generator-Suntop

Famous fiber laser generator

We use the customized 45um core diameter cleaning version fiber lasers with high photoelectric conversion, guaranteed laser power for better cleaning results, and a 100,000 hour, maintenance-free life.

Interactive touch screen control system

Advanced resistive touch screen with higher sensitivity and intelligent control, supports multiple languages (English, Spanish, German, Italian, French, Russian, Turkish, etc.)

Laser Rust Removal Interactive touch screen control system-Suntop

Laser Rust Removal Laser cleaning head-Suntop

Laser cleaning head

The Laser cleaning head is ergonomically designed to be small, comfortable to hold and easy to control and operate. The handheld head is easy to hold and can be used for long periods of time and can be operated at any angle, making cleaning more convenient and flexible.

Industrial water chiller

The industrial water cooler ensures heat dissipation of the core optical path components, double circulation water cooling for better cooling of the laser source and cleaning head, temperature control sensor using imported brands. It can also extend the service life of the laser cleaner.

Laser Rust Removal Industrial water chiller-Suntop

Laser Rust Removal Cleaning connection fiber-Suntop

Cleaning connection fiber

The cable distance from the laser cleaning head to the machine is 10 meters, and there is no need to move the machine when laser welding the workpiece.

Wide range of applications

Large cleaning area, high efficiency, up to 300*300mm.

Laser Rust Removal Wide range of applications-Suntop

Advantages of Laser Cleaning

1. High efficiency

Laser rust removal can quickly and efficiently remove rust and oxide layers. The high energy concentration of the laser beam causes the rust layer to evaporate or peel off in a short time, greatly improving work efficiency, which is usually much faster than traditional rust removal methods.

2. Non-contact

Laser rust removal is a non-contact cleaning technology that does not cause mechanical damage to the substrate. This feature makes laser rust removal particularly important when processing precision parts, and can avoid scratches or other damage caused by contact friction.

3. Environmental protection

Laser rust removal produces almost no waste, avoids the use of chemicals, and reduces environmental pollution. In addition, the smoke and particulate matter generated by laser rust removal can also be captured by a high-efficiency filtration system, further reducing the impact on the environment.

4. Precise control

Laser rust removal technology can be precisely controlled by adjusting the parameters of the laser (such as power, frequency and pulse width). The operator can flexibly adjust the laser settings according to different material types and rust levels to optimize the removal effect.

5. Wide adaptability

Laser rust removal can be applied to metal objects of various shapes and sizes, including complex geometric structures and hard-to-reach areas. This makes it promising in a variety of industries such as automotive, marine, aviation and construction.

6. Cost-effectiveness

Although the initial investment in laser rust removal equipment is relatively high, in the long run, it can significantly reduce overall operating costs due to its high efficiency, low maintenance costs and environmental friendliness. The economic benefits of laser rust removal are particularly obvious for large enterprises and equipment that requires frequent maintenance.

7. High-quality treatment effect

Laser rust removal can effectively remove rust and dirt, leaving a smooth metal surface. This treatment effect can improve the adhesion of subsequent surface treatments (such as coatings, spraying, etc.), thereby improving the service life and performance of the product.

Laser rust removal technology is becoming an important choice for metal surface treatment due to its high efficiency, environmental friendliness and low damage, especially for industrial environments that value cleanliness, high quality and long-term effects. Click to contact Suntop Laser and we will answer them for you

Laser Cleaning Ability (only for reference)

Power	Material	Cleaning speed	Effective beam/cleaning range	Depth of cleaning	Cleaning efficiency (cubic/H)
1500W	Floating embroidery	50mm/S	150mm	20um	15
	Paint	50mm/S	150mm	100um	6
	Rusting	50mm/S	150mm	120um	4
2000W	Floating embroidery	50mm/S	300mm	20um	20
	Paint	50mm/S	300mm	100um	8
	Rusting	50mm/S	300mm	120um	5
3000W	Floating embroidery	50mm/S	300mm	20um	30
	Paint	50mm/S	300mm	100um	14
	Rusting	50mm/S	300mm	120um	9

Main Configuration

Handheld Cleaning Head

Laser Rust Removal Handheld Cleaning Head-Suntop

Features:

● High cleaning cleanliness, big welding width up to 300mm

● Precise positioning and cleaning, weight only 0.7KG, easy to hand it.

● Non-contact material when cleaning that can protect the material.

● Effectively remove micron-sized particles.

● Environment friendly, no consumables.

Factory Preset Cleaning Parameters

Laser Rust Removal Factory Preset Cleaning Parameters-Suntop

Features:

● Simple preset selection ensures consistent high-quality laser cleaning results.

● Operators can instantly switch between different presets to facilitate the cleaning of multiple materials.

● Advanced operators can make custom presets, and save them for future use, and novice operators can use them to produce the same results.

● Novice operators need less training to get started, reducing labor costs while maintaining cleaning quality.

Operator Safety Features

Laser Rust Removal Operator Safety Features-Suntop

Features:

● Key switch control to protect the system from unauthorized cleaning operations.

● The emergency stop button can ensure that the machine can be shut down immediately when there is a problem.

● The safety interlock device verifies the integrity of laser delivery to the cleaning gun.

● Laser triggering requires 2 steps of operation to ensure the safety of cleaning operations.

- Knob safety lock，open when in use, not afraid of misoperation

- Single button to start laser, double-click the button to start laser, two modes can be selected

● If anyone other than the operator accidentally enters the cleaning area, the door switch interlock circuit shuts off the laser.

Product Specifications

Model	ST-FC1500H	ST-FC2000H	ST-FC3000H
Power	1500W	2000W	3000W
Power consumption	3000W	4500W	6000W
Max. cleaning width	170*170mm	250*250mm	300*300mm
Laser wavelength	1064nm
Operation mode	Handheld
Power adjustment range (%)	10-100 (Gradient adjustable)
Cleaning head weight	0.7Kg
Delivery cable length	10M (can be customized)
Input power	220V±10% 50-60HZ
Cooling system	Water Cooled with automatic pumping function
Machine weight	140KG	220KG	220KG
Machine size	9357201248mm	15008801160mm

What Materials Can be Cleaned?

Widely used for rapid rust removal and oxide removal on metal surfaces; removal of grease, resin, glue, dust, stains, production residues; roughening of metal surfaces; rust removal and degreasing before welding, as well as oxide and stain cleaning after welding, etc.

What is Laser Cleaning Used For?

Widely used in automobile manufacturing, mould, cultural relic restoration, aerospace, shipbuilding, 3C electronics, medical equipment, rail transit, steel manufacturing, military equipment, various steel, iron, aluminum materials and other industries.

Which materials can be used for laser cleaning samples-Suntop

Laser Cleaning Video

Why Choose Suntop Laser?

There may be several reasons to choose Suntop Laser:

Technical Strength

Suntop Laser is a professional laser equipment manufacturer with a strong R&D team and advanced production technology, capable of providing high-quality, high-performance laser equipment.

Product Quality

Suntop Laser products undergo strict quality control and testing to ensure product stability and performance reliability, and can meet the different needs of customers.

Diversified Products

Suntop Laser provides a variety of laser equipment, including laser cleaning, laser cutting, laser marking, etc., to meet the needs of different industries and applications.

Customer Service

Suntop Laser provides a full range of pre-sales consultation and after-sales service support, and has a professional technical team to provide technical support and training to ensure that customers can use and maintain the equipment smoothly.

Cost-effectiveness

Suntop Laser products have good cost-effectiveness, reasonable prices, stable performance, and can provide customers with higher cost-effectiveness.

Brand Reputation

Suntop Laser has a good reputation and industry recognition in the field of laser equipment, and has won the trust and support of customers.

Choosing Suntop Laser can obtain stable and reliable product quality, professional technical support and high-quality customer service, thereby providing customers with better use experience and value. If you are interested in Suntop Laser products or need further information, it is recommended to consult relevant product information or contact Suntop Laser directly for more detailed information.

FAQ

1. How can i place an order?

Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.

For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.

2. What kind of display we provide?

We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.

3. How about the warranty?

We have 2 years warranty and lifelong maintenance.

4. What is your terms of delivery?

We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.

5. What is laser rust removal?

Laser rust removal is a technology that uses high-energy laser beams to irradiate metal surfaces to remove rust, oxides and other contaminants. This method can achieve efficient cleaning while protecting the substrate by evaporating or peeling off the rust layer.

6. What is the difference between laser rust removal and traditional rust removal methods?

Compared with traditional rust removal methods (such as chemical cleaning, sandblasting and mechanical grinding), laser rust removal has the advantages of high efficiency, non-contact, environmental protection and controllability. Traditional methods often may damage the substrate or produce chemical waste, while laser rust removal can accurately control the treatment process and reduce damage to the substrate.

7. Will using laser rust removal cause damage to the substrate?

Because laser rust removal is a non-contact method, it causes minimal damage to the substrate under correct operation. The operator can adjust the laser parameters according to actual needs to ensure that only the rust layer is removed without affecting the metal substrate.

8. What materials are suitable for laser rust removal?

Laser rust removal is generally suitable for a variety of metal materials, such as steel, aluminum, copper, etc. Due to the adjustability of laser energy, almost all kinds of metal materials can be processed according to actual conditions.

9. What is the cost of laser rust removal?

Laser rust removal equipment has a high initial investment, but due to its high efficiency and low maintenance cost, it can reduce operating costs in the long run. In many industrial applications, laser rust removal has good overall economic efficiency.

10. How safe is laser rust removal operation?

When operating laser rust removal equipment, relevant safety regulations must be followed, including wearing appropriate protective equipment (such as laser protective glasses), formulating safe operating procedures, and ensuring that the equipment is well maintained. Laser equipment usually has a safety protection design to ensure safety during operation.

11. What is the future development trend of laser rust removal?

Laser rust removal technology will continue to improve in the future with the advancement of laser technology and the development of automation systems. More efficient, portable, and intelligent laser rust removal equipment will be developed to promote its wider application in the industrial field.