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Details Product Parameters Samples Video
With the acceleration of the industrialization process, metal equipment and components will inevitably rust and pollute in long-term use. This not only affects the appearance of the equipment, but may also lead to safety hazards and reduced production efficiency. Traditional rust removal methods, such as chemical cleaning or mechanical polishing, often have serious pollution, low efficiency and damage to the substrate. Therefore, the industry urgently needs a new technology that is efficient, environmentally friendly and can fully meet the cleaning needs.
Against this background, laser rust removal machines came into being. This emerging technology uses the high energy concentration characteristics of lasers to quickly and accurately remove rust and foreign matter from metal surfaces, becoming an important innovation in the field of modern industrial maintenance. Laser rust removal machines not only improve the cleaning effect, but also significantly reduce environmental pollution, providing strong support for the realization of the concept of sustainable development. In addition, its flexible operation mode and adaptability to a variety of metal materials make laser rust removal machines an ideal choice for maintenance and repair work in various industries, marking a major upgrade in industrial cleaning technology.
1. Non-contact cleaning, precise cleaning, can achieve selective operation of precise position and precise size.
2. The handheld cleaning head is small in size and light in weight. It can be operated manually or automatically cleaned with a robot. It is especially suitable for cleaning the special-shaped surfaces of large products that are inconvenient to move.
3. Intelligent control system, clear and concise interface, easy operation, various parameters can be set to control the laser.
4. 10-meter original optical cable, universal large casters, can be moved left and right, convenient for cleaning objects that are not easy to move.
5. Built-in cold water design to avoid wire restraint, adapt to more working conditions and places, with good dust and condensation prevention effects.
6. It has multiple safety alarm functions, high safety, and ensures the absolute safety of operators at work.
7. Suntop Laser Cleaning Machine is subjected to strict tests and continuous 24-hour laser beam output before leaving our factory to ensure 100% machine stability.
Famous fiber laser generator
We use the customized 45um core diameter cleaning version fiber lasers with high photoelectric conversion, guaranteed laser power for better cleaning results, and a 100,000 hour, maintenance-free life.
Interactive touch screen control system
Advanced resistive touch screen with higher sensitivity and intelligent control, supports multiple languages (English, Spanish, German, Italian, French, Russian, Turkish, etc.)
Laser cleaning head
The Laser cleaning head is ergonomically designed to be small, comfortable to hold and easy to control and operate. The handheld head is easy to hold and can be used for long periods of time and can be operated at any angle, making cleaning more convenient and flexible.
Industrial water chiller
The industrial water cooler ensures heat dissipation of the core optical path components, double circulation water cooling for better cooling of the laser source and cleaning head, temperature control sensor using imported brands. It can also extend the service life of the laser cleaner.
Cleaning connection fiber
The cable distance from the laser cleaning head to the machine is 10 meters, and there is no need to move the machine when laser welding the workpiece.
Wide range of applications
Large cleaning area, high efficiency, up to 300*300mm.
Laser rust removal technology has become an important innovation in modern industrial maintenance due to its unique working principle and excellent performance.
1. High efficiency
Laser rust removal machines can quickly remove rust, oxides and coatings from metal surfaces, usually more efficiently than traditional methods. Lasers have extremely high energy density and can instantly heat and vaporize rust layers, greatly shortening cleaning time and thus improving production efficiency.
2. Precision
Laser technology can achieve very precise removal and can effectively target pollutants without damaging the substrate. This high-precision treatment is especially important for delicate parts, ensuring the integrity and service life of the parts.
3. Environmental protection
Compared with traditional chemical cleaning methods, laser rust removal does not require the use of any chemicals, thus avoiding the use and production of toxic substances. This reduces pollution to the environment, while filtering and treating less exhaust gas, helping companies comply with environmental protection regulations.
4. Wide applicability
Laser rust removal technology can be applied to a variety of metal materials, such as steel, stainless steel, aluminum and its alloys. This makes it widely used in many industries, including manufacturing, aerospace, automobiles and ships.
5. Operational flexibility
Laser rust removal machines can be designed to be handheld or mobile for easy operation. Different designs allow the equipment to adapt to various working environments and radials, making it easy to clean in small or complex spaces.
6. Cost-effectiveness
Although the initial investment in laser rust removal machines may be high, its long-term use cost is relatively low. It saves chemical material and labor costs, and due to its high efficiency, the frequency of equipment maintenance and re-cleaning is greatly reduced.
7. Processing diversity
Laser rust removal is not limited to removing rust, but can also remove slag, old coatings and other contaminants left after welding, providing more possibilities for metal surface treatment.
8. Safety
Laser rust removal operations do not produce spatter or a large amount of dust, reducing safety hazards during the cleaning process. In addition, laser equipment is generally equipped with safety protection measures to make operation safer and more reliable.
Laser rust removal technology, with its unique advantages such as high efficiency, environmental protection and precision, is becoming the preferred solution for industrial cleaning, driving related industries to develop in a more sustainable and efficient direction. Click to contact Suntop Laser and we will answer them for you
Power | Material | Cleaning speed | Effective beam/cleaning range | Depth of cleaning | Cleaning efficiency (cubic/H) |
1500W | Floating embroidery | 50mm/S | 150mm | 20um | 15 |
Paint | 50mm/S | 150mm | 100um | 6 | |
Rusting | 50mm/S | 150mm | 120um | 4 | |
2000W | Floating embroidery | 50mm/S | 300mm | 20um | 20 |
Paint | 50mm/S | 300mm | 100um | 8 | |
Rusting | 50mm/S | 300mm | 120um | 5 | |
3000W | Floating embroidery | 50mm/S | 300mm | 20um | 30 |
Paint | 50mm/S | 300mm | 100um | 14 | |
Rusting | 50mm/S | 300mm | 120um | 9 |
|
Handheld Cleaning Head
Features:
● High cleaning cleanliness, big welding width up to 300mm
● Precise positioning and cleaning, weight only 0.7KG, easy to hand it.
● Non-contact material when cleaning that can protect the material.
● Effectively remove micron-sized particles.
● Environment friendly, no consumables.
|
Factory Preset Cleaning Parameters
Features:
● Simple preset selection ensures consistent high-quality laser cleaning results.
● Operators can instantly switch between different presets to facilitate the cleaning of multiple materials.
● Advanced operators can make custom presets, and save them for future use, and novice operators can use them to produce the same results.
● Novice operators need less training to get started, reducing labor costs while maintaining cleaning quality.
|
Operator Safety Features
Features:
● Key switch control to protect the system from unauthorized cleaning operations.
● The emergency stop button can ensure that the machine can be shut down immediately when there is a problem.
● The safety interlock device verifies the integrity of laser delivery to the cleaning gun.
● Laser triggering requires 2 steps of operation to ensure the safety of cleaning operations.
- Knob safety lock,open when in use, not afraid of misoperation
- Single button to start laser, double-click the button to start laser, two modes can be selected
● If anyone other than the operator accidentally enters the cleaning area, the door switch interlock circuit shuts off the laser.
Model | ST-FC1500H | ST-FC2000H | ST-FC3000H |
Power | 1500W | 2000W | 3000W |
Power consumption | 3000W | 4500W | 6000W |
Max. cleaning width | 170*170mm | 250*250mm | 300*300mm |
Laser wavelength | 1064nm | ||
Operation mode | Handheld | ||
Power adjustment range (%) | 10-100 (Gradient adjustable) | ||
Cleaning head weight | 0.7Kg | ||
Delivery cable length | 10M (can be customized) | ||
Input power | 220V±10% 50-60HZ | ||
Cooling system | Water Cooled with automatic pumping function | ||
Machine weight | 140KG | 220KG | 220KG |
Machine size | 935*720*1248mm | 1500*880*1160mm |
Widely used for rapid rust removal and oxide removal on metal surfaces; removal of grease, resin, glue, dust, stains, production residues; roughening of metal surfaces; rust removal and degreasing before welding, as well as oxide and stain cleaning after welding, etc.
Widely used in automobile manufacturing, mould, cultural relic restoration, aerospace, shipbuilding, 3C electronics, medical equipment, rail transit, steel manufacturing, military equipment, various steel, iron, aluminum materials and other industries.
There may be several reasons to choose Suntop Laser:
Technical Strength
Suntop Laser is a professional laser equipment manufacturer with a strong R&D team and advanced production technology, capable of providing high-quality, high-performance laser equipment.
Product Quality
Suntop Laser products undergo strict quality control and testing to ensure product stability and performance reliability, and can meet the different needs of customers.
Diversified Products
Suntop Laser provides a variety of laser equipment, including laser cleaning, laser cutting, laser marking, etc., to meet the needs of different industries and applications.
Customer Service
Suntop Laser provides a full range of pre-sales consultation and after-sales service support, and has a professional technical team to provide technical support and training to ensure that customers can use and maintain the equipment smoothly.
Cost-effectiveness
Suntop Laser products have good cost-effectiveness, reasonable prices, stable performance, and can provide customers with higher cost-effectiveness.
Brand Reputation
Suntop Laser has a good reputation and industry recognition in the field of laser equipment, and has won the trust and support of customers.
Choosing Suntop Laser can obtain stable and reliable product quality, professional technical support and high-quality customer service, thereby providing customers with better use experience and value. If you are interested in Suntop Laser products or need further information, it is recommended to consult relevant product information or contact Suntop Laser directly for more detailed information.
1. How can i place an order?
Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.
2. What kind of display we provide?
We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.
3. How about the warranty?
We have 2 years warranty and lifelong maintenance.
4. What is your terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.
5. What is a laser rust remover?
A laser rust remover is a device that uses a high-energy laser beam to treat metal surfaces. It vaporizes or peels off rust, contaminants and old coatings on the surface through the high temperature of the laser, thereby achieving a cleaning effect.
6. What is the principle of laser rust removal?
Laser rust removal relies on the focusing characteristics and high energy density of the laser beam. The laser beam penetrates the rust layer, quickly heats it and vaporizes it, while the thermal effect on the substrate is minimal, thereby achieving efficient cleaning.
7. What is the difference between laser rust removal and traditional rust removal methods?
Efficiency: Laser rust removal is fast and is usually more efficient than manual grinding and chemical cleaning.
Environmental impact: Laser rust removal does not require the use of chemicals, reducing environmental pollution.
Precision: Laser technology can clean specific areas to avoid damage to the base material.
Safety: Laser rust removal reduces the generation of dust and splashes, and improves the safety of on-site operations.
8. Will laser rust removal damage the substrate?
Laser rust removal technology is designed with substrate protection in mind. The laser rust removal process has minimal thermal impact on the metal substrate, so the substrate is not easily damaged when operated correctly.
9. Is laser rust removal difficult to maintain and service?
Laser rust removal machines usually require regular maintenance to ensure their efficient operation. Operators should regularly check components such as the laser generator, cooling system, and optical system, clean the laser outlet, and ensure that there is no dust or contaminants affecting the laser quality.
10. What are the application scenarios of laser rust removal?
Laser rust removal machines can be widely used in:
Equipment maintenance and parts cleaning in the manufacturing industry
Maintenance and repair in the aerospace field
Ship repair and maintenance
Automobile manufacturing and maintenance
Cleaning and maintenance of structures and machines
11. Is the initial investment of a laser rust removal machine high?
The initial investment of a laser rust removal machine is relatively high, but its long-term use cost is generally low. High efficiency and low maintenance requirements make it more economical in long-term operation.
12. Does operating a laser rust removal machine require professional training?
Yes, in order to ensure equipment safety and cleaning effect, professional training is usually required to operate the laser rust removal machine. The training includes equipment operation, safety measures, maintenance and other contents.
13. Can the laser rust removal machine be customized?
Yes, we provide customized services and can design and manufacture laser rust removal machines according to customers' specific needs and application scenarios to achieve the best results.
Details Product Parameters Samples Video
With the acceleration of the industrialization process, metal equipment and components will inevitably rust and pollute in long-term use. This not only affects the appearance of the equipment, but may also lead to safety hazards and reduced production efficiency. Traditional rust removal methods, such as chemical cleaning or mechanical polishing, often have serious pollution, low efficiency and damage to the substrate. Therefore, the industry urgently needs a new technology that is efficient, environmentally friendly and can fully meet the cleaning needs.
Against this background, laser rust removal machines came into being. This emerging technology uses the high energy concentration characteristics of lasers to quickly and accurately remove rust and foreign matter from metal surfaces, becoming an important innovation in the field of modern industrial maintenance. Laser rust removal machines not only improve the cleaning effect, but also significantly reduce environmental pollution, providing strong support for the realization of the concept of sustainable development. In addition, its flexible operation mode and adaptability to a variety of metal materials make laser rust removal machines an ideal choice for maintenance and repair work in various industries, marking a major upgrade in industrial cleaning technology.
1. Non-contact cleaning, precise cleaning, can achieve selective operation of precise position and precise size.
2. The handheld cleaning head is small in size and light in weight. It can be operated manually or automatically cleaned with a robot. It is especially suitable for cleaning the special-shaped surfaces of large products that are inconvenient to move.
3. Intelligent control system, clear and concise interface, easy operation, various parameters can be set to control the laser.
4. 10-meter original optical cable, universal large casters, can be moved left and right, convenient for cleaning objects that are not easy to move.
5. Built-in cold water design to avoid wire restraint, adapt to more working conditions and places, with good dust and condensation prevention effects.
6. It has multiple safety alarm functions, high safety, and ensures the absolute safety of operators at work.
7. Suntop Laser Cleaning Machine is subjected to strict tests and continuous 24-hour laser beam output before leaving our factory to ensure 100% machine stability.
Famous fiber laser generator
We use the customized 45um core diameter cleaning version fiber lasers with high photoelectric conversion, guaranteed laser power for better cleaning results, and a 100,000 hour, maintenance-free life.
Interactive touch screen control system
Advanced resistive touch screen with higher sensitivity and intelligent control, supports multiple languages (English, Spanish, German, Italian, French, Russian, Turkish, etc.)
Laser cleaning head
The Laser cleaning head is ergonomically designed to be small, comfortable to hold and easy to control and operate. The handheld head is easy to hold and can be used for long periods of time and can be operated at any angle, making cleaning more convenient and flexible.
Industrial water chiller
The industrial water cooler ensures heat dissipation of the core optical path components, double circulation water cooling for better cooling of the laser source and cleaning head, temperature control sensor using imported brands. It can also extend the service life of the laser cleaner.
Cleaning connection fiber
The cable distance from the laser cleaning head to the machine is 10 meters, and there is no need to move the machine when laser welding the workpiece.
Wide range of applications
Large cleaning area, high efficiency, up to 300*300mm.
Laser rust removal technology has become an important innovation in modern industrial maintenance due to its unique working principle and excellent performance.
1. High efficiency
Laser rust removal machines can quickly remove rust, oxides and coatings from metal surfaces, usually more efficiently than traditional methods. Lasers have extremely high energy density and can instantly heat and vaporize rust layers, greatly shortening cleaning time and thus improving production efficiency.
2. Precision
Laser technology can achieve very precise removal and can effectively target pollutants without damaging the substrate. This high-precision treatment is especially important for delicate parts, ensuring the integrity and service life of the parts.
3. Environmental protection
Compared with traditional chemical cleaning methods, laser rust removal does not require the use of any chemicals, thus avoiding the use and production of toxic substances. This reduces pollution to the environment, while filtering and treating less exhaust gas, helping companies comply with environmental protection regulations.
4. Wide applicability
Laser rust removal technology can be applied to a variety of metal materials, such as steel, stainless steel, aluminum and its alloys. This makes it widely used in many industries, including manufacturing, aerospace, automobiles and ships.
5. Operational flexibility
Laser rust removal machines can be designed to be handheld or mobile for easy operation. Different designs allow the equipment to adapt to various working environments and radials, making it easy to clean in small or complex spaces.
6. Cost-effectiveness
Although the initial investment in laser rust removal machines may be high, its long-term use cost is relatively low. It saves chemical material and labor costs, and due to its high efficiency, the frequency of equipment maintenance and re-cleaning is greatly reduced.
7. Processing diversity
Laser rust removal is not limited to removing rust, but can also remove slag, old coatings and other contaminants left after welding, providing more possibilities for metal surface treatment.
8. Safety
Laser rust removal operations do not produce spatter or a large amount of dust, reducing safety hazards during the cleaning process. In addition, laser equipment is generally equipped with safety protection measures to make operation safer and more reliable.
Laser rust removal technology, with its unique advantages such as high efficiency, environmental protection and precision, is becoming the preferred solution for industrial cleaning, driving related industries to develop in a more sustainable and efficient direction. Click to contact Suntop Laser and we will answer them for you
Power | Material | Cleaning speed | Effective beam/cleaning range | Depth of cleaning | Cleaning efficiency (cubic/H) |
1500W | Floating embroidery | 50mm/S | 150mm | 20um | 15 |
Paint | 50mm/S | 150mm | 100um | 6 | |
Rusting | 50mm/S | 150mm | 120um | 4 | |
2000W | Floating embroidery | 50mm/S | 300mm | 20um | 20 |
Paint | 50mm/S | 300mm | 100um | 8 | |
Rusting | 50mm/S | 300mm | 120um | 5 | |
3000W | Floating embroidery | 50mm/S | 300mm | 20um | 30 |
Paint | 50mm/S | 300mm | 100um | 14 | |
Rusting | 50mm/S | 300mm | 120um | 9 |
|
Handheld Cleaning Head
Features:
● High cleaning cleanliness, big welding width up to 300mm
● Precise positioning and cleaning, weight only 0.7KG, easy to hand it.
● Non-contact material when cleaning that can protect the material.
● Effectively remove micron-sized particles.
● Environment friendly, no consumables.
|
Factory Preset Cleaning Parameters
Features:
● Simple preset selection ensures consistent high-quality laser cleaning results.
● Operators can instantly switch between different presets to facilitate the cleaning of multiple materials.
● Advanced operators can make custom presets, and save them for future use, and novice operators can use them to produce the same results.
● Novice operators need less training to get started, reducing labor costs while maintaining cleaning quality.
|
Operator Safety Features
Features:
● Key switch control to protect the system from unauthorized cleaning operations.
● The emergency stop button can ensure that the machine can be shut down immediately when there is a problem.
● The safety interlock device verifies the integrity of laser delivery to the cleaning gun.
● Laser triggering requires 2 steps of operation to ensure the safety of cleaning operations.
- Knob safety lock,open when in use, not afraid of misoperation
- Single button to start laser, double-click the button to start laser, two modes can be selected
● If anyone other than the operator accidentally enters the cleaning area, the door switch interlock circuit shuts off the laser.
Model | ST-FC1500H | ST-FC2000H | ST-FC3000H |
Power | 1500W | 2000W | 3000W |
Power consumption | 3000W | 4500W | 6000W |
Max. cleaning width | 170*170mm | 250*250mm | 300*300mm |
Laser wavelength | 1064nm | ||
Operation mode | Handheld | ||
Power adjustment range (%) | 10-100 (Gradient adjustable) | ||
Cleaning head weight | 0.7Kg | ||
Delivery cable length | 10M (can be customized) | ||
Input power | 220V±10% 50-60HZ | ||
Cooling system | Water Cooled with automatic pumping function | ||
Machine weight | 140KG | 220KG | 220KG |
Machine size | 935*720*1248mm | 1500*880*1160mm |
Widely used for rapid rust removal and oxide removal on metal surfaces; removal of grease, resin, glue, dust, stains, production residues; roughening of metal surfaces; rust removal and degreasing before welding, as well as oxide and stain cleaning after welding, etc.
Widely used in automobile manufacturing, mould, cultural relic restoration, aerospace, shipbuilding, 3C electronics, medical equipment, rail transit, steel manufacturing, military equipment, various steel, iron, aluminum materials and other industries.
There may be several reasons to choose Suntop Laser:
Technical Strength
Suntop Laser is a professional laser equipment manufacturer with a strong R&D team and advanced production technology, capable of providing high-quality, high-performance laser equipment.
Product Quality
Suntop Laser products undergo strict quality control and testing to ensure product stability and performance reliability, and can meet the different needs of customers.
Diversified Products
Suntop Laser provides a variety of laser equipment, including laser cleaning, laser cutting, laser marking, etc., to meet the needs of different industries and applications.
Customer Service
Suntop Laser provides a full range of pre-sales consultation and after-sales service support, and has a professional technical team to provide technical support and training to ensure that customers can use and maintain the equipment smoothly.
Cost-effectiveness
Suntop Laser products have good cost-effectiveness, reasonable prices, stable performance, and can provide customers with higher cost-effectiveness.
Brand Reputation
Suntop Laser has a good reputation and industry recognition in the field of laser equipment, and has won the trust and support of customers.
Choosing Suntop Laser can obtain stable and reliable product quality, professional technical support and high-quality customer service, thereby providing customers with better use experience and value. If you are interested in Suntop Laser products or need further information, it is recommended to consult relevant product information or contact Suntop Laser directly for more detailed information.
1. How can i place an order?
Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.
2. What kind of display we provide?
We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.
3. How about the warranty?
We have 2 years warranty and lifelong maintenance.
4. What is your terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.
5. What is a laser rust remover?
A laser rust remover is a device that uses a high-energy laser beam to treat metal surfaces. It vaporizes or peels off rust, contaminants and old coatings on the surface through the high temperature of the laser, thereby achieving a cleaning effect.
6. What is the principle of laser rust removal?
Laser rust removal relies on the focusing characteristics and high energy density of the laser beam. The laser beam penetrates the rust layer, quickly heats it and vaporizes it, while the thermal effect on the substrate is minimal, thereby achieving efficient cleaning.
7. What is the difference between laser rust removal and traditional rust removal methods?
Efficiency: Laser rust removal is fast and is usually more efficient than manual grinding and chemical cleaning.
Environmental impact: Laser rust removal does not require the use of chemicals, reducing environmental pollution.
Precision: Laser technology can clean specific areas to avoid damage to the base material.
Safety: Laser rust removal reduces the generation of dust and splashes, and improves the safety of on-site operations.
8. Will laser rust removal damage the substrate?
Laser rust removal technology is designed with substrate protection in mind. The laser rust removal process has minimal thermal impact on the metal substrate, so the substrate is not easily damaged when operated correctly.
9. Is laser rust removal difficult to maintain and service?
Laser rust removal machines usually require regular maintenance to ensure their efficient operation. Operators should regularly check components such as the laser generator, cooling system, and optical system, clean the laser outlet, and ensure that there is no dust or contaminants affecting the laser quality.
10. What are the application scenarios of laser rust removal?
Laser rust removal machines can be widely used in:
Equipment maintenance and parts cleaning in the manufacturing industry
Maintenance and repair in the aerospace field
Ship repair and maintenance
Automobile manufacturing and maintenance
Cleaning and maintenance of structures and machines
11. Is the initial investment of a laser rust removal machine high?
The initial investment of a laser rust removal machine is relatively high, but its long-term use cost is generally low. High efficiency and low maintenance requirements make it more economical in long-term operation.
12. Does operating a laser rust removal machine require professional training?
Yes, in order to ensure equipment safety and cleaning effect, professional training is usually required to operate the laser rust removal machine. The training includes equipment operation, safety measures, maintenance and other contents.
13. Can the laser rust removal machine be customized?
Yes, we provide customized services and can design and manufacture laser rust removal machines according to customers' specific needs and application scenarios to achieve the best results.
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