Home / Products / Laser Welding Machines / Hand-held Laser Welding Machines / Laser Welding Machine Air Cooled

loading

Share to:
facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
whatsapp sharing button
kakao sharing button
snapchat sharing button
telegram sharing button
sharethis sharing button

Laser Welding Machine Air Cooled

The air-cooled laser welding machine is a highly efficient welding equipment that uses advanced laser technology and air cooling system to provide excellent welding quality in various industrial applications. This model is particularly suitable for welding heat-sensitive materials because its excellent cooling performance can effectively prevent overheating and ensure the strength and appearance of the welded joint. At the same time, the air-cooling design reduces the maintenance cost of the equipment and extends its service life. Whether it is automotive manufacturing, electronic product assembly or metal processing, the air-cooled laser welding machine is an ideal choice for improving production efficiency and welding accuracy.
Product Model: ST-FWA1500/2000
Laser power: 1500W/2000W
Single maximum welding thickness: 0.5-6mm
Availability:
Quantity:

PDF Export

Details          Product Parameters           Samples         Video

Air-cooled Laser Welding Machine features-Suntop


Product Introduction

Air-cooled laser welding machine is a kind of welding equipment that has emerged in recent years with the development of industrial automation and advanced manufacturing technology. Laser welding technology is widely used in various fields with its high energy density, precise control and excellent welding quality. Compared with traditional welding methods, laser welding can not only effectively reduce the heat-affected zone, but also achieve higher welding speed and smaller weld width. The air-cooled laser welding machine adopts an air cooling system, which solves the problem of overheating of the equipment during long-term operation, reduces maintenance costs, and improves the reliability and service life of the equipment.


In today's industrial environment, with the continuous improvement of production efficiency and strict requirements on product quality, the application of air-cooled laser welding machine has become more and more important. It provides a reliable solution for the manufacturing industry, especially in the fields of automobiles, electronics and medical devices, where demand is increasing. Laser welding technology can not only ensure the strength and appearance of the joint, but also meet the welding needs of different materials, promoting the technological progress of modern industry and the innovation of production methods.


Laser welding technology has formed a wide range of application scenarios in modern industry. In automobile manufacturing, air-cooled laser welding machines are used for body frames, component connections, etc. to ensure high strength and safety. As electronic devices develop towards miniaturization and high performance, laser welding has also achieved outstanding results in the connection of circuit boards and micro-components. In addition, in the field of medical devices, air-cooled laser welding is widely used in the manufacture of various high-standard products due to its clean and precise characteristics. These applications not only improve the efficiency of industrial production, but also promote the technological development and innovation of the entire industry.

Product Technical Features

Air-cooled Laser Welding Machine is designed to be lightweight and portable, with an air-cooling system that maintains the stability and performance of the machine during the working process, making it suitable for mobile welding operations.

● High Speed: Up to 4X Faster than traditional methods-increased productivity for lower costs-per-part.

● High Quality: Consistent welding of thick, thin and reflective metals without distortion, undercut or burn through - minimal heat affected zone.

● Easy to use: No need training, simple setup, easy to learn and operate, consistent high quality welding.

● Enhanced material capability: Metals of different thicknesses, ultra-thin parts, brazing, low and high conductivity materials.

● Wobble welding: Up to 5mm additional weld width - increases capacity and creates highly aesthetic seams.

● Operator Safety: Multi-level sensors and interlock safety features.

● Small size: Thanks to the advanced air cooling system which adapts phase change heat conduction technology, it weighs only 39KG and the volume is <0.1m3.

Product Details

Air-cooled Laser Welding Machine Laser welding head-Suntop

Laser welding head

Lightweight at only 0.8KG, flexible and easy to weld any shape of metal parts. Adjustable weld seam width and capable of welding up to a distance of 10 meters. Includes security monitoring systems.

Operation interface

The advanced resistive touch screen supports saving multiple sets of welding parameter libraries and allows for multi-language selection, providing flexibility, convenience, and high efficiency.

Air-cooled Laser Welding Machine Operation interface-Suntop

Air-cooled Laser Welding Machine Auto feeder system-Suntop

Auto feeder system

Touch screen design, automatic wire feeder, fully digital design, supports stainless steel and aluminum wires with diameters of 0.8mm, 1.0mm, 1.2mm, 1.6mm, and 2.0mm.

Laser sources

We use a customized 45um core diameter welding version fiber laser with a lifespan of 100,000 hours. It is maintenance-free and can weld all types of metals.

Air-cooled Laser Welding Machine Laser sources-Suntop

Air-cooled Laser Welding Machine Built-in air cooling-Suntop

Built-in air cooling

Cooling system adopts phase change heat conduction technology with powerful self-adaptive fans, which ensures long-term stability.

Soldering fiber optic connections

By using a 10-meter original long fiber optic cable and an integrated cable drum, the machine becomes more compact for storage or transportation.

Air-cooled Laser Welding Machine Solder connection fiber-Suntop

Core Configuration

| Handheld Welding Head


Air-cooled Laser Welding Machine Handheld Welding Head-Suntop

Features:

- Independently researched and developed with multiple security alarms, allowing for simple and flexible operation.

- Weighing only 0.8kg, it is compact and ergonomically designed.

- Visualize all parameters and monitor the status of the entire machine in real-time to prevent issues, facilitate troubleshooting, ensure stable system operation.

- All process parameters can be set and various process effects can be tested flexibly.


| Touchscreen


Air-cooled Laser Welding Machine Touchscreen-Suntop

Features:

- Embedded with 24 pre-set modes for various materials

- Only 30 minutes of training needed for beginners to operate the welding system

- Beginners can use the pre-set modes to achieve the same high quality, consistent, and neat welding seams as experienced operators

- Pre-set modes include wobble parameters, suitable for wider welding seams and high tolerance for workpiece assembly fit up

- Advanced operators can create and store additional process modes for different materials and thickness combinations.


| Automatic Wire Feeder


Air-cooled Laser Welding Machine Automatic Wire Feeder-Suntop

Features:

- Automatic wire feeding: It can automatically feed the welding wire into the welding gun, which improves the welding efficiency and reduces the labor intensity of workers.

- Stability: It can stably provide a constant welding wire speed to ensure the stability and consistency of welding quality.

- Flexible adjustment: The wire feeding speed, wire feeding length and wire feeding method can be adjusted to meet different welding needs.

- Versatility: Equipped with wire reels of various wire specifications, it is suitable for welding of various types and thicknesses of workpieces.

- Friendly interface: It has a user-friendly interface design, which is simple and convenient to operate and easy to master.

- High precision: The high precision of the welding wire supply can ensure the stability and accuracy of the welding wire during welding.

- Good durability: Made of wear-resistant materials, it has a stable structure and a long service life.

- High safety: Safety protection devices ensure the safety of operators.


| Operator Safety Features


Air-cooled Laser Welding Machine Operator Safety Features-Suntop

Features:

Air-cooled handheld laser welding equipment has multiple safety protection functions.

Built-in features include:

- Equipped with key switch and emergency stop button to ensure the safety of operation.

- Fiber laser interlock to verify the integrity of laser delivery to the welding gun.

- Part contact electrical interlock to turn off the laser power if the welding head is not in contact with the welded parts.

Advantages of Laser Welding

1. High efficiency and fast welding

Air-cooled laser welding machines can implement fast welding and significantly improve production efficiency. Laser welding takes a short time and can adapt to high-frequency production needs, reduce cycle time, and meet the requirements of modern manufacturing for high speed and high efficiency.


2. High-quality welding quality

Air-cooled laser welding technology can provide precise thermal control, high-strength welded joints, narrower and more beautiful welds, and small heat-affected zones, reducing the risk of deformation and damage. This high-quality welding ensures product reliability and durability.


3. Strong adaptability

Air-cooled laser welding machines can handle a variety of materials, including metals (such as stainless steel, aluminum, copper, etc.) and certain non-metals, to meet different process requirements. Its wide welding adaptability makes it perform well in various industries such as automobiles, electronics, and medical.


4. Low maintenance cost

Due to the use of air cooling system, air-cooled laser welding machines can effectively control temperature during long-term operation, reducing failures and downtime caused by overheating. This design means that equipment maintenance and operating costs are low, which can save money for enterprises.


5. Good environmental performance

Compared with traditional welding methods, air-cooled laser welding machines have more advantages in energy consumption and gas emissions. Its welding process is rod-free and flux-free, which reduces environmental pollution and potential threats to health, and meets the current requirements of sustainable development.


6. Humanized operation

Air-cooled laser welding machines are usually equipped with advanced control interfaces and highly automated systems, which simplify the operation, reduce the professional requirements for operators, and improve work efficiency.


Air-cooled laser welding machines are playing an increasingly important role in modern industry with their many advantages such as high efficiency, high-quality welding, adaptability and low maintenance costs. With the continuous advancement of technology, its application areas will be further expanded, promoting innovation and development in various industries. Click here to contact Suntop Laser today for more information.

Product Specifications

Model

ST-FW1500H

ST-FW2000H

Power

1500W

2000W

Beam   quality

≤1.2   M⊃2;

≤1.3   M⊃2;

Laser   wavelength

1080nm

Light   exit mode

QCW   /PWM /CW

Max   modulation frequency

1000HZ

Output   power stability

<3%

Aiming   positioning system

Built-in   Red Light

Terminal   type

QBH

Delivery   cable length

10M   (can be customized)

Power   supply

AC220V±10%,   50/60Hz

Cooling   system

Built-in   air cooling

working   environment

Temperature   5-45°C /humidity 10-90%

Applicable   material

Almost   all metal materials such as carbon steel, stainless steel, aluminum, brass   and galvanized sheet.

Net   weight/gross weight

35KG/46KG

Machine   size

276*667*542mm

Laser Welding Ability

Single side weld thickness

Maximum   melting

1500W

2000W

Stainless   steel (mm)

0.5-4

0.5-5/6

Mild   steel (mm)

0.5-4

0.5-6

Aluminum   (mm)

0.5-3

0.5-4

Brass/copper   (mm)

0.5-1.5

0.5-2

Galvanized   sheet (mm)

0.5-3

0.5-4

Iron   (mm)

0.5-4

0.5-6

Remark: Double weld thickness can be achieved if the material is welded from both sides in two times

What Materials Can be Welded?

Suitable for stainless steel, carbon steel, copper, aluminum, gold, silver, chromium, nickel, titanium and many other metals and alloys; also can be used for welding between a variety of dissimilar materials.


Air-cooled Laser Welding Machine samples1-Suntop
Air-cooled Laser Welding Machine samples2-Suntop
Air-cooled Laser Welding Machine samples3-Suntop
Air-cooled Laser Welding Machine samples4-Suntop
Air-cooled Laser Welding Machine samples5-Suntop
Air-cooled Laser Welding Machine samples10-Suntop
Air-cooled Laser Welding Machine samples6-Suntop
Air-cooled Laser Welding Machine samples7-Suntop
Air-cooled Laser Welding Machine samples8-Suntop
Air-cooled Laser Welding Machine samples9-Suntop
What is Laser Welder Used For?

Laser welding machine is a high-precision and high-efficiency welding equipment widely used in various industries. It uses a laser beam to heat the workpiece to achieve melting and connection of the material, and has the advantages of fast welding speed, small deformation, and small heat-affected zone.


Air-cooled Laser Welding Machine Automobile manufacturing-Suntop

Automobile manufacturing

Laser welding machines are widely used in automobile manufacturing and can be used to connect automobile parts, such as engines, chassis and body structures. The use of laser welding machines can improve the quality and durability of automobile parts and reduce production costs.

Air-cooled Laser Welding Machine Aerospace industry-Suntop

Aerospace industry

Laser welding machines are widely used in the welding and repair of aerospace devices and aircraft parts. The high-temperature welding capability and high-precision welding technology of laser welding machines enable the aerospace field to achieve safer and more reliable aerospace devices.

Air-cooled Laser Welding Machine Electronic equipment manufacturing-Suntop

Electronic equipment manufacturing

In the electronics industry, laser welding machines are widely used in the manufacturing and assembly of electronic components. Laser welding machines can achieve precision welding of tiny parts to ensure the stability and reliability of electronic products.


Air-cooled Laser Welding Machine Medical device manufacturing-Suntop

Medical device manufacturing

In the field of medical device manufacturing, laser welding machines can achieve precision welding of medical devices to ensure the hygiene, safety and stability of products. The high precision and high efficiency of laser welding machines enable medical device manufacturers to produce better products.

Air-cooled Laser Welding Machine Metal processing-Suntop

Metal processing

Metal processing is another important field, in which laser welding technology is also widely used. It is widely used in the welding of metal parts, metal pipes, metal structural parts, etc., providing faster and more accurate welding and cost savings. ‌

Air-cooled Laser Welding Machine Hardware manufacturing-Suntop

Hardware manufacturing

Laser welding machines have a good appearance after welding, and are popular in daily products such as kitchen supplies and bathroom supplies, such as water pipe joints, door handles, doors and windows, stainless steel kitchenware, etc.


Laser welding machines play a key role in the application industry, not only improving production efficiency and product quality, but also promoting the development and innovation of the industry. With the continuous advancement of technology, laser welding machines will show their advantages in more fields and bring more opportunities and challenges to various industries. Click here to contact Suntop Laser today for more information.

Laser Welding Video
 

 

 

Why Choose Suntop Laser?

There may be multiple reasons to choose Suntop Laser as a supplier of laser welding equipment. Here are some of the possible advantages and features that make it a worthwhile option:


Air-cooled Laser Welding Machine Technological Innovation-Suntop

Technological Innovation

Suntop Laser is usually committed to technological innovation and has advanced laser welding technology and equipment to meet the needs of different industrial applications.

Air-cooled Laser Welding Machine Machine Product Quality-Suntop

Product Quality

Suntop Laser's products are usually subject to strict quality control and high standard manufacturing process to ensure the reliability and stability of the laser welding machines under various conditions.

Air-cooled Laser Welding Machine High Performance-Suntop

High Performance

The company's laser welding equipment is usually characterized by high power, high efficiency and high precision, which enables fast and precise welding and enhances production efficiency.


Air-cooled Laser Welding Machine Versatile equipment-Suntop

Versatile equipment

Suntop Laser offers a wide range of laser welding machines, which can meet the welding needs of different materials, thicknesses and applications with strong flexibility.

Air-cooled Laser Welding Machine Good after-sales service-sales service-Suntop

Good after-sales service

Suntop Laser usually provides customers with good after-sales support, including technical training, equipment maintenance and spare parts supply, etc., to ensure a smooth experience for customers.

Air-cooled Laser Welding Machine User-friendly operation interface-Suntop

User-friendly operation interface

Many of Suntop Laser's equipment has a user-friendly design that is easy to operate and maintain, helping to reduce the learning curve and increase productivity.


Air-cooled Laser Welding Machine Competitive Price-Suntop

Competitive Price

Compared with some high-end brands, the prices offered by Suntop Laser are usually relatively competitive, providing customers with good value for money.

Air-cooled Laser Welding Machine Industry experience-Suntop

Industry experience

Suntop Laser usually has rich industry experience and is able to adjust its products and services according to market demand and technology development.

Air-cooled Laser Welding Machine Customized solutions-Suntop

Customized solutions

If customers have specific requirements, Suntop Laser may provide customized laser welding solutions to meet various specific application needs and challenges.


Choosing Suntop Laser as a supplier of laser welding machines may bring you high-quality, high-performance equipment, rich industry experience and good technical support. Considering your specific needs and budget, Suntop Laser may be an option worth considering.


FAQ

1. How can i place an order?
Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.


2. What kind of display we provide?
We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.


3. How about the warranty?
We have 2 years warranty and lifelong maintenance.


4. What is your terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.


5. How does an air-cooled laser welding machine work?

Air-cooled laser welding machine uses a high-energy laser beam to heat two material points to a molten state, and combines them into a welded joint through high temperature. The air cooling system ensures that the laser and other components maintain a suitable temperature during operation.


6. How is an air-cooled laser welding machine different from traditional welding methods?

Air-cooled laser welding machine uses a laser beam to achieve high-energy density welding. Compared with traditional welding methods (such as arc welding), it can achieve welding in a smaller heat-affected zone, with fast welding speed, high weld accuracy, and small thermal deformation.


7. What skills are required to operate an air-cooled laser welding machine?

Operating an air-cooled laser welding machine usually requires some training. The operator needs to have basic machine operation skills, have some knowledge of laser safety, and be familiar with welding processes and material properties.


8. What are the maintenance requirements of an air-cooled laser welding machine?

The maintenance of an air-cooled laser welding machine is relatively low, but the optical system, air cooling system, and other mechanical components still need to be checked regularly. At the same time, the working environment should be kept clean to ensure that the equipment operates normally.


9. What are the safety precautions for laser welding?

When using an air-cooled laser welding machine, pay attention to the following safety precautions:

Wear appropriate protective glasses to prevent laser damage to the eyes.

Ensure that the operating area is well ventilated to avoid the accumulation of harmful gases.

Follow the relevant operating procedures and the safety instructions provided by the manufacturer to ensure personal and equipment safety.

Previous: 
Next: 
Leave a Message
Contact us
More than 10 precision production line, easy to realize large quantities of goods, to provide you with the best price.
Contact Us
  No 317, Mu Dong RD, Wu Zhong DIST, Suzhou City, Jiangsu Province, China
 info@suntoplaser.com
  +86 13771746401

Products

Quick Links

© 2023 Suzhou Suntop Laser Technology Co., Ltd  All rights reserved.