4-in-1 Handheld Metal Laser Welding Machine

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Laser Welding Machine 5 in 1

The 5-in-1 laser welding machine is a highly efficient device integrating welding, cutting, cleaning, weld bead cleaning, and seamless welding, designed to meet the diverse needs of modern manufacturing. Leveraging advanced laser technology, this machine achieves precise welding and cutting, ensuring smooth and flawless welds while effectively reducing post-processing steps and improving production efficiency. Its user-friendly operation makes it widely applicable to various industries such as automotive, aerospace, and electronics, providing enterprises with an ideal one-stop solution.
※ Product Model: ST-FW1500H/ST-FW2000H/ST-FW3000H
※ Laser power: 1500W/2000W/3000W
※ Single maximum welding thickness: 0.5-8mm

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The 5-in-1 laser welding machine is a highly efficient and multifunctional device that integrates welding, cutting, cleaning, weld bead cleaning, and seamless welding. Utilizing advanced laser technology, it enables precise welding of various metal materials, ensuring smooth, uniform welds with virtually no post-processing required, significantly improving production efficiency.

Designed with a focus on user experience, this machine is simple and flexible to operate, suitable for complex welding environments. Widely used in the automotive, aerospace, electronics, and manufacturing industries, this laser welding machine helps companies reduce costs, shorten production cycles, and improve the overall quality and aesthetics of their products, making it an ideal choice for modern manufacturing.

True 5-in-1 Function

● Welding

Laser welding has fast speed, small weld width and depth, small thermal shock area, small deformation, smooth and beautiful weld, high welding quality, no pores, accurate control, stable welding quality, no need for treatment or simple treatment after welding.

It can realize welding at any angle, suitable for welding of planes, straight lines, arcs and any shapes, and can complete welding well in various complex environments. It has high production efficiency and has more obvious advantages than traditional argon arc welding, electric welding and other processes.

● Cleaning

By replacing the laser nozzle and cleaning lens, the material surface cleaning function can be realized, and the rust, oxide layer, oil stains, etc. on the surface of the material can be effectively removed without destroying the surface characteristics. It has the characteristics of non-contact, does not require cleaning fluid, and can replace professional cleaning equipment.

● Cutting

Simple cutting can be performed, welding and cutting can be switched freely, just change the welding copper nozzle to the cutting copper nozzle, which is very convenient.

It can cut stainless steel, carbon steel, aluminum, aluminum alloy, iron and other metal sheets, with a maximum cutting thickness of about 2mm.

● Weld cleaning

It can effectively remove impurities such as oxides, welding slag, oil, dust, etc. generated during welding, making the weld surface clean. This not only helps to improve the quality of the weld, but also enhances the strength and appearance of the weld. Laser cleaning has high precision and controllability, and can thoroughly clean the weld surface without damaging the parent material.

● Seamless Welding

Laser seamless welding is an advanced welding technology that uses a high-precision laser beam to achieve a seamless welding process, ensuring smooth and uniform welds and significantly reducing the need for subsequent processing.

Product Technical Features

1. One machine with four functions: rapid switching between four modes: Seamless welding, cleaning, welding, cutting and weld cleaning.

2. The handheld welding gun replaces the previous fixed light path, which is more flexible and convenient, enables long-distance laser welding, and overcomes the limitations of the workbench travel space.

3. The handheld welding head is light and flexible, easy to operate, and can meet welding at various angles and positions.

4. Use infrared positioning for welding head position calibration and position verification during welding to ensure a more beautiful weld.

5. It has the dual protection function of water path and air path (patented technology), which effectively avoids damage to the laser lens or optical components due to operator misoperation, thus greatly reducing the machine failure rate and effectively extending the service life of the machine. The life of consumables.

6. Use infrared positioning to verify the position of the welding head during the welding process. The welding position is more accurate, the welding seam is smooth and beautiful, and it is easy to grind and polish. No post-welding treatment is required or only simple processing is required.

7. Suntop Laser Cleaning Machine is subjected to strict tests and continuous 24-hour laser beam output before leaving our factory to ensure 100% machine stability.

Advantages of Laser Welding Machine

● High-precision welding: Laser welding technology enables highly precise welding, producing fine and uniform welds, suitable for welding small and complex shapes.

● Low heat-affected zone: The heat generated during laser welding is concentrated in the joint area, resulting in a small heat-affected zone, effectively reducing material deformation and damage, and ensuring weld quality.

● High efficiency and speed: Laser welding is fast and efficient, significantly shortening production cycles and increasing overall production capacity.

● Environmentally friendly and safe: The welding process generates less smoke and waste, meeting environmental requirements, ensuring safe operation, and reducing the impact on worker health.

● Low post-processing requirements: Welded products typically require no additional grinding or cleaning, greatly reducing subsequent processing costs.

● Cost-effectiveness: Although the initial investment is higher, long-term cost control can be achieved through improved efficiency and reduced material waste.

FAQ

1. How can i place an order?

Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.

For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.

2. What kind of display we provide?

We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.

3. How about the warranty?

We have 2 years warranty and lifelong maintenance.

4. What is your terms of delivery?

We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.

5. What are the advantages of laser welding?

Laser welding offers advantages such as high precision, a low heat-affected zone, high welding speed, high flexibility, and environmental friendliness. It can improve welding quality and significantly increase production efficiency.

6. Are the maintenance requirements for laser welding machines high?

The maintenance requirements for laser welding machines are relatively low. Regular checks of the laser path, cooling system, and cleaning of the equipment are sufficient to ensure stable operation.

7. Does laser welding generate waste?

Compared to traditional welding methods, laser welding generates less waste, typically producing only a small amount of fumes, which helps maintain a clean working environment.

8. Is a laser welding machine suitable for small-batch production?

Yes, laser welding machines are ideal for small-batch or customized production needs, enabling highly flexible and precise processing.

9. How cost-effective is a laser welding machine?

Although the initial investment is higher, laser welding machines offer good long-term cost-effectiveness by improving production efficiency, reducing material waste, and lowering subsequent processing requirements.

| Laser sources

Features:

- Customized 45um core diameter welding version fiber laser with a service life of 100,000 hours.

- No maintenance required, can weld all types of metals.

- It has the advantages of compactness, easy integration and high energy efficiency, and is suitable for high-precision, high-speed laser welding tasks.

| Self-developed Wobble Welding Head

Features:

- Self-developed control system and structural design, to adapt to a variety of welding needs within 3000W, set up a number of safety alarms and status indicators, the abnormal state of instantaneous response.

- Weighing only 0.7kg, it is compact and ergonomically designed, flexible operation, easy to use.

- Visualize all parameters and monitor the status of the entire machine in real-time to prevent issues, facilitate troubleshooting, ensure stable system operation.

- All process parameters can be set and various process effects can be tested flexibly.

| User-Friendly of Operation Interface

Features:

- Advanced resistive touch screen with higher sensitivity, intelligent control.

- Multi-language intelligent control panel, flexible adjustment of welding parameters, multi-group library of welding parameters and cumulative timing of light output etc.

- Support multiple languages (English, Spanish, German, Italian, French, Russian, Turkish, etc.)

| Auto Welding Wire Feeder System (single/double feeder optional)

Features:

- Depending on the specific welding needs, the double wire feed can increase the width of the weld seam up to 8 mm, allowing for a high stacking effect on thicker sheet metal.

- Touch screen design, automatic wire filler, and fully digital design support stainless steel and aluminum wires with diameters of 0.8mm, 1.0mm, 1.2mm, 1.6mm, and 2.0mm.

- 220V power supply drive provides more powerful wire feeding, preventing wire jamming and resulting in more consistent welding quality.

| Operator Safety Features

Features:

ST-FW1500H/2000H/3000H is a Class IV laser system and routine precautions are required for the safe operation of the equipment.

Built-in features include:

- Key switch control of the laser source and an Emergency-stop button for deliberate operation.

- Fiber laser interlock to verify the integrity of laser delivery to the welding gun.

- Laser weld gun trigger for intentional operation.

- Part contact electrical interlock that turns off the laser power if the welding head is not in contact with the welded parts.

| Cooling System

Features:

-Industrial chiller

Ensures heat dissipation of core optical path components, dual-circulation water cooling, better cooling of laser source and welding head.

-Cooling fan and temperature sensor

Add cooling fan and temperature sensor, when the temperature reaches the set temperature, the cooling fan will automatically turn on.

| Soldering connection fiber

Features:

- By using a 10-meter original long fiber optic cable and an integrated devices, the machine becomes more compact for storage or transportation.

- - Adjust the workstation at any time, no fixed workstation required, free and flexible, suitable for welding in various working environment scenarios.

Overcome the limitations of the workbench space and realize outdoor welding and long-distance welding.

| Welding Capacity (Material/Thickness)

Single side weld thickness

Maximum melting	1500W	2000W	3000W
Stainless steel (mm)	0.5-4	0.5-5/6	0.5-7
Mild steel (mm)	0.5-4	0.5-6	0.5-7/8
Aluminum (mm)	0.5-3	0.5-4	0.5-6
Brass/copper (mm)	0.5-1.5	0.5-2	0.5-3
Galvanized sheet (mm)	0.5-3	0.5-4	0.5-6
Iron (mm)	0.5-4	0.5-6	0.5-7/8

Remark: Double weld thickness can be achieved if the material is welded from both sides in two times

| Product Specification

Model	ST-FW1500H	ST-FW2000H	ST-FW300H
Power	1500W	2000W	3000W
Welding gun weight	0.8	0.8	0.75
Max. welding thickness (mm)	≤3	≤5	≤8
Max. welding seam width (mm)	5	5	8
Laser type	Fiber laser (Suntop custom 20um welding exclusive)
Laser detection method	Bluetooth wireless connection, Mobile App Monitoring
Control panel language support	English, Spanish, German, French, Turkish, Italian, Russian, Vietnamese, Thai, Korean, Japanese, etc.
Laser wavelength (nm)	1064+5
Suitable welding materials	Carbon steel, stainless steel, aluminum, galvanized sheet metal, brass, iron and other metal materials
Adapted welding methods	Spot welding, overlap welding, splice welding, fillet welding, lap welding etc.
Laser power adjustment range (%)	10-100
Cooling method	Advanced water-cooling, dual temperature control and automatic control
Welding aiming preview method	Built-in Red-Light pointer
Protection systems	Air pressure sensor and solenoid valve control
Length of fiber optic cable (meter)	Standard 10 (can be customized 15)
Welding shielding gas	Argon or nitrogen (air pressure approx. 6-8 bar)
Working environment	Temperature 5-45 °C /humidity 10-90%
Other optional support functions	Cleaning + cutting	Cleaning + cutting	Cleaning + cutting + weld bead cleaning
Max. Cutting thickness (mm)	1.2	1.5	2
Max. cleaning width (mm)	40	40	120
Automatic wire feeder type (Universal with TIG wire)	Single wire feed	Single wire feed	Support both the double wire feed and single wire feed
Solid wire type (SS, Iron, AL, Brass)	0.8, 1.0, 1.2, 1.6	0.8, 1.0, 1.2, 1.6	0.8, 1.0, 1.2, 1.6, 2.0, 2.5
Temperature control monitoring alarm	Yes	Yes	Yes
Main machine consumables	Laser protective lenes, welding nozzles, welding wires
Machine size (MM)	686425611	75010801000	75010801000
Machine net weight (KG)	110	220	240
Power supply requirement	110V / 220V±10%, single phase		380V±10%, three phase
Total power consumption (Maximum)	3500W	4500W	7000W