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laser for rust removal

Laser rust removal is an efficient and environmentally friendly metal surface cleaning technology. By treating the metal surface with a high-energy laser beam, the laser can quickly evaporate or break up rust and dirt without the need for chemical reagents. This method has high precision and little damage to the substrate. It can effectively remove various types of rust, oil stains and coatings. It is easy to operate and highly automated, and is suitable for many fields such as industry, ships, and automobiles. Laser rust removal not only improves work efficiency, but also reduces waste and environmental pollution.
Product model: ST-PLC50H/ST-PLC100H
Laser power: 50W/100W (other power can be customized)
Cleaning adjustable rang: 0-300*300mm

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Product Description

Details Product Parameters Samples Video

Backpack Laser Cleaning Machine features-Suntop

Product Introduction

As an emerging metal surface cleaning technology, laser rust removal is gradually changing the traditional rust removal method. It directly acts on the metal surface through a high-energy laser beam to effectively remove rust, dirt and old coatings to achieve the purpose of cleaning and reprocessing. In recent years, laser rust removal has gradually received widespread attention and application due to its significant advantages of high efficiency, environmental protection and economy.

Definition of laser rust removal

Laser rust removal is a method of metal surface cleaning using laser technology. By focusing a high-energy laser beam on the rusted surface, the laser can instantly heat and break the rusted material, causing it to peel off or evaporate from the metal substrate. This process is not only efficient but also environmentally friendly because it does not require chemicals, improves operational safety and reduces environmental pollution.

Background and development of laser rust removal

The research on laser rust removal started in the 1980s. With the continuous advancement of laser technology, laser rust removal has gradually moved from the laboratory to practical application. Initially, laser rust removal was mainly used in high-tech fields such as aerospace and military, but with the maturity of technology and the reduction of equipment costs, laser rust removal has begun to be used in many industries such as industrial manufacturing, automobile repair, and ship repair. In recent years, the world has paid more and more attention to environmental protection and sustainable development. Laser rust removal, as a clean processing technology, has become the preferred solution for rust removal and surface treatment in many industries.

With the continuous development of laser technology, the power, efficiency and flexibility of rust removal equipment are also constantly improving, making laser rust removal more competitive in terms of performance and economy. The application of this technology not only improves work efficiency, but also reduces production costs and promotes the transformation and upgrading of the industry.

Product Technical Features

Mini Backpack Pulse Handheld Laser Cleaning Machine is an innovative portable machine that utilizes pulsed laser technology for efficient cleaning and removal of a wide variety of surface dirt, coatings or oxides.

1. Extremely portable, A4 paper size, external lithium battery power supply can be connected, strong mobility.

2. The exclusive mini laser head weighs only 700g, which is flexible and convenient for long-lasting use.

3. The safety indicator light and the chassis handle are designed as one, which makes the use more convenient while ensuring high-quality safety protection measures.

4. The system is stable, easy to operate, long service life, cost-effective.

5. Six cleaning modes according to the needs of cleaning different workpieces and requirements.

6. Pulse cleaning grades up to SA2.5.

7. Uitable for working scenes such as urban graffiti cleaning, welding bead cleaning, high-altitude operations or precision workshops that cannot be connected to electricity.

Product Details

Backpack Laser Cleaning Machine Exclusive mini head-Suntop

Exclusive mini laser cleaning head

● Cigarette case size, long time handheld without getting tired, stable to withstand 300W without getting hot.

● Precise positioning and cleaning, weight only 0.7KG, easy to hand it.

● Non-contact material when cleaning that can protect the material.

● Effectively remove micron-sized particles.

● Environment friendly, no consumables.

Multiple core functions

Integrated handle and work light: realizes the integration of functions, makes it more convenient to work, and can monitor the status of the equipment at any time.

Backpack Laser Cleaning Machine Multiple core functions-Suntop

Backpack Laser Cleaning Machine Self-developed chassis-Suntop

Self-developed chassis

Aluminum alloy material: strong durability, increasing the life of the device.

Rounded design: humanized design improves the user's grip experience.

Unique backpack design

Portable: Designed with a backpack buckle, it is convenient for users on the move, freeing their hands to improve overall efficiency.

Backpack Laser Cleaning Machine Unique backpack design-Suntop

Backpack Laser Cleaning Machine Touch screen display-Suntop

Touch screen display

Intelligent operation: no need for a computer, setup and operation directly on the device, improving the ease of use.

Air cooling system

Strong heat dissipation: Equipped with large-displacement air outlets, effectively reduces the temperature of the device, prolongs its service life and ensures stability.

Backpack Laser Cleaning Machine Air cooling system-Suntop

Advantages of Laser Rust Removal

1. High efficiency and speed

Laser rust removal technology uses high-energy laser beams to treat large areas of rust in a short time. Compared with traditional mechanical grinding and chemical rust removal methods, laser rust removal not only has a fast cleaning speed, but also can quickly adapt to metal surfaces of different shapes and complex surfaces, greatly improving work efficiency.

2. Accuracy and controllability

Laser rust removal technology has extremely high accuracy and can accurately locate the specific location of rust or coating. It can not only effectively remove rust, but also maintain the integrity of the substrate. This controllability allows laser rust removal to avoid unnecessary damage to the substrate when processing precision parts or complex structures, ensuring the quality of the product.

3. Environmental characteristics

Laser rust removal uses light energy and almost no chemical reagents or solvents are required, so it has significant environmental advantages. Traditional rust removal methods often involve the use of environmentally harmful chemicals, while the laser rust removal process produces very little waste and pollutants, which meets the requirements of modern industry for sustainable development and environmental protection.

4. Low damage to the substrate

Since the laser rust removal operation is mainly concentrated on the surface of the rust layer, the high energy density of the laser allows it to effectively remove rust without affecting the metal matrix. This is especially important for some thin-walled or vulnerable metal parts, as traditional methods may cause wear or corrosion of the substrate due to friction or chemical reactions.

5. Simple operation and high degree of automation

Laser rust removal equipment is usually equipped with advanced automatic control systems, which are easy to operate and learn. In many applications, laser rust removal can be unmanned or remotely operated, reducing labor costs and safety risks for operators.

6. Strong adaptability

Laser rust removal is effective for various metal materials (such as steel, aluminum, copper, etc.) and has strong adaptability. Whether it is heavy or light rust, laser rust removal can adjust the laser power and processing speed according to the degree of rust and material type to meet different cleaning needs.

7. Long-term cost-effectiveness

Although the initial investment of laser rust removal equipment is high, due to its high efficiency and low maintenance cost, it can save labor costs and chemical material costs in the long run. In addition, the ability to quickly restore the performance of metal surfaces extends the service life of equipment and facilities, further reducing overall maintenance costs.

In summary, the many advantages of laser rust removal have made it increasingly valued in the field of metal surface treatment, becoming the preferred solution for rust removal and maintenance in all walks of life. With the continuous evolution of technology, the application prospects of laser rust removal will become broader. Click here to contact Suntop Laser to learn more.

Six cleaning modes Selectable

Suntop pulse high precision cleaning machine, six cleaning modes can be selected, greater reduction of damage to the surface of the material, real high precision, high quality laser cleaning machine.

- Line

- Spirals

- Round

- Rectangular

- Round fill

- Rectangular fill

You can switch between these modes by clicking the "Scan Mode" option on the interface.

Six cleaning modes Selectable

Product Specification

Model	ST-PLC50H	ST-PLC100H
Max. Laser power (W)	50	100
Laser type	Nanosecond type pulse fiber laser
Laser wavelength (nm)	1064nm
Cleaning grade	SA2.5
Cleaning adjustable range	0-200*200mm	0-300*300mm
Power adjustment range (%)	10-100
Cooling method	Advanced built-in air cooling
Laser pulse frequency (kHz)	45-170	20-200
Pulse length (ns)	100	170
Maximum single pulse energy (mJ)	1.1	1.6
Conductive fiber length (M)	3
Number of cleaning mode	6 (flexible selection according to different cleaning requirements)
Machine size (MM)	280220122	280380150
Machine weight (KG)	8.5	11.5
Power consumption (whole machine)	350W	550W

What Materials Can be Cleaned?

Widely used for rapid rust removal and oxide removal on metal surfaces; removal of grease, resin, glue, dust, stains, production residues; roughening of metal surfaces; rust removal and degreasing before welding, as well as oxide and stain cleaning after welding, etc.

Backpack Laser Cleaning Machine samples1-Suntop

Backpack Laser Cleaning Machine samples2-Suntop

Backpack Laser Cleaning Machine samples3-Suntop

Backpack Laser Cleaning Machine samples4-Suntop

Backpack Laser Cleaning Machine samples5-Suntop

Backpack Laser Cleaning Machine samples6-Suntop

Backpack Laser Cleaning Machine samples7-Suntop

Backpack Laser Cleaning Machine samples8-Suntop

Backpack Laser Cleaning Machine samples9-Suntop

Backpack Laser Cleaning Machine samples10-Suntop

Backpack Laser Cleaning Machine samples11-Suntop

Backpack Laser Cleaning Machine samples12-Suntop

What is Laser Cleaning Used For?

Laser cleaning machine is a kind of equipment that uses laser technology to efficiently and accurately remove surface pollutants and dirt. It is widely used in many industries. The following are the main industries where laser cleaning machines are applied:

Manufacturing

Mechanical parts: In the process of mechanical manufacturing, laser rust removal is used to remove oxides and rust during processing to ensure the quality and performance of parts.

Tools and molds: Laser rust removal can improve the working efficiency of tools and molds, extend their service life, and reduce losses caused by corrosion.

Ship and marine engineering

Hull maintenance: Ships need to be regularly rusted and anti-corrosion treated. Laser rust removal can effectively remove rust caused by seawater and air, and reduce subsequent painting costs.

Offshore platform: On equipment such as offshore oil and gas platforms, laser rust removal technology can treat corroded metal surfaces to ensure the stability and safety of the structure.

Buildings and infrastructure

Bridges and roads: Laser rust removal technology can be used on bridges and other infrastructure to remove rust and dirt and improve the durability of the structure.

Steel structure buildings: Used for the maintenance and repair of large steel structure buildings to maintain the beauty of steel and extend its service life.

Automotive industry

Auto repair: During the maintenance and repair of automobiles, laser rust removal can effectively remove rust from the chassis and body, improving the safety and appearance of the vehicle.

Auto parts production: In the production of auto parts, laser rust removal helps to improve the quality of parts and reduce the need for subsequent surface treatment.

Aerospace

Aircraft maintenance: During the maintenance and repair of aircraft, laser rust removal can effectively protect metal parts from rust, ensuring their safety and performance.

Engine parts: Used to remove rust on engine parts and improve the efficiency of parts such as valves, pumps and turbines.

Energy industry

Nuclear power plants and thermal power plants: Laser rust removal is used to clean rust on the surface of equipment, ensure the safe operation of equipment, and reduce maintenance costs.

Renewable energy equipment: For example, the metal surface of wind turbines needs regular maintenance to prevent rust from affecting their operating efficiency and safety.

Military industry and defense

Weaponry maintenance: Laser rust removal technology can be used to remove rust on weapons and military vehicles to improve their reliability and combat capability.

Backpack Laser Cleaning Machine Home Appliances and Consumer Electronics-Suntop

Home and consumer electronics

Home Appliance Repair: In the maintenance of some home appliances, laser rust removal can be used to deal with the rust problem of internal metal parts to extend the service life of the equipment.

Public facilities

Water Supply Pipes and Storage Tanks: Laser rust removal can be used to clean the rust of pipes in the water supply system to ensure water quality safety.

The high efficiency, environmental protection and non-destructive characteristics of laser cleaning machines have gradually replaced traditional cleaning methods in the field of industrial cleaning, and the scope of application is expanding. With the development of technology, the application of laser cleaning in all walks of life will become more popular. Click here to contact Suntop Laser today for a free laser cleaning test.

Laser Cleaning Video

Why Choose Suntop Laser?

Choosing Suntop Laser as a supplier or brand of laser cleaning machines can be based on the following features and advantages:

Product diversification

Suntop Laser provides laser cleaning machines of various models and specifications, and can provide corresponding equipment selection for different application scenarios (such as metal cleaning, coating removal, rust removal, etc.) to meet the special needs of different customers.

Environmental protection and safety

Laser cleaning is an environmentally friendly cleaning method. Suntop Laser's equipment is designed with environmental protection in mind, and also has necessary safety protection measures to ensure the safety of operators.

Reliable after-sales service

Choosing Suntop Laser's products, customers can usually enjoy good after-sales service, including technical support, maintenance, warranty, etc., to ensure that problems encountered during the use of the equipment can be solved in time.

Advanced technology

Suntop Laser usually adopts advanced laser technology, relying on years of R&D experience to provide efficient and stable laser cleaning solutions to meet the needs of various industries.

High cleaning efficiency

Suntop's laser cleaning technology has high cleaning speed and efficiency, which reduces customers' working time, improves productivity, and enables customers to complete cleaning tasks faster.

Excellent cost performance

Suntop Laser's products generally have a high cost performance in the market, providing reasonable prices and high-quality technical support, so that customers can obtain high-quality equipment at a relatively low cost.

Choosing Suntop Laser is not only choosing a laser cleaning machine, but also choosing a partner that can provide efficient, reliable and safe cleaning solutions. When considering a laser cleaning machine, understanding its product features, technical advantages and after-sales service will help you make a wise choice. Click here to contact Suntop Laser now.

FAQ

1. How can i place an order?

Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.

For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.

2. What kind of display we provide?

We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.

3. How about the warranty?

We have 2 years warranty and lifelong maintenance.

4. What is your terms of delivery?

We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.

5. How does laser rust removal work?

Laser rust removal works by focusing a high-energy laser beam onto the rusted or contaminated surface, instantly heating and destroying these substances. The laser energy causes the rust layer to expand and evaporate rapidly, thereby removing it from the metal substrate.

6. What are the advantages of laser rust removal over other traditional rust removal methods?

The advantages of laser rust removal include higher cleaning efficiency, lower substrate damage, pollution-free environmental protection characteristics, operational flexibility, and strong applicability. Compared with chemical and mechanical rust removal methods, laser rust removal is safer and more efficient.

7. Is laser rust removal suitable for all metal materials?

Laser rust removal is suitable for a variety of metal materials, including steel, aluminum, copper and their alloys. The specific effect may vary depending on the metal material, so it should be evaluated based on the material characteristics before application.

8. Does laser rust removal have an impact on the environment?

Compared with traditional chemical rust removal methods, laser rust removal is more environmentally friendly. It does not involve the use of toxic chemicals or pollutants, produces very little waste, and is a clean production method that helps reduce environmental pollution.

10. What is the cost of laser rust removal?

The initial investment in laser rust removal may be high because the equipment and technology require a large investment. However, due to its high efficiency and long-term effectiveness, it can reduce labor and maintenance costs in long-term use, thereby achieving better economic benefits.

11. Is laser rust removal suitable for large-scale industrial applications?

Yes, laser rust removal has been used in many industries, including automobiles, ships, machinery manufacturing and repair. Modern laser rust removal equipment has high efficiency and automation characteristics, suitable for large-scale industrial applications.

12. What should be paid attention to when using laser rust removal equipment?

When using laser rust removal equipment, operators need to wear appropriate protective equipment, such as laser protective glasses, to protect their eyes from laser beam damage. In addition, ensure that the working environment meets safety standards to avoid laser beams from irradiating areas that should not be irradiated.

13. How long does laser rust removal take?

The processing time of laser rust removal is related to factors such as the degree of rust, the size of the metal surface, and the power of the equipment. Generally speaking, laser rust removal is faster and can be completed in a short time, thereby improving work efficiency.

14. Can laser rust removal remove old coatings?

Laser rust removal can not only remove rust, but also effectively remove old coatings. For different coating materials and thicknesses, laser equipment can adjust parameters to ensure the best results.

15. Is post-processing required?

After laser rust removal, post-processing is usually recommended to ensure surface quality and rust resistance. You can consider applying anti-rust coatings or other protective materials to extend the service life of metal parts.