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Self-centering Mold Fixture

Compared to traditional U-channel clamping fixtures, this self-centering mold positioning fixture increases clamping efficiency by 4.5 times. It eliminates the need for manual centering, is compatible with electrodes of various sizes, and features automatic centering that saves time and effort while ensuring precise positioning. Suitable for CNC and EDM mold machining, it effectively boosts workshop production efficiency.
Product model: SS-40 / SS-70
Adjustable clamping width: 19-40mm / 19-70mm
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Product Description

This upgraded self-centering mold positioning fixture is a high-precision tooling accessory designed to overcome the shortcomings of traditional U-slot and legacy electrode fixtures.

It eliminates the need for manual centering operations by incorporating an intelligent automatic centering mechanism that adapts to various electrode sizes, making it perfectly suited for mold CNC and EDM machining environments. Compared to traditional fixtures, it boosts overall clamping efficiency by 4.5 times and effectively resolves industry pain points such as significant eccentricity errors, complex specifications, cumbersome operation, and labor-intensive processes. It serves as a highly efficient, precise, and versatile positioning tool for mold machining workshops.

Product Features

1. Automatic centering design: Eliminates the need for manual centering calibration; clamping is completed in a single step, preventing positioning errors caused by manual handling.

2. Excellent compatibility: Supports adjustment for multiple electrode sizes; a single unit meets diverse machining needs without requiring fixture changes.

3. Stable positioning accuracy: Completely resolves issues with severe eccentricity and inaccurate positioning common in traditional U-slot fixtures, ensuring machining consistency.

4. Robust and durable structure: Offers high stability and resistance to deformation during long-term, high-frequency use, making it ideal for batch production in workshops.

5. Simple and convenient operation: Easy to use with no steep learning curve; significantly simplifies the clamping process and lowers technical requirements for operators.

Product Advantages

1. Significant efficiency boost: Increases overall clamping efficiency by 4.5 times compared to traditional U-slot fixtures, drastically reducing setup and calibration time while minimizing equipment idle time.

2. Labor cost savings: Eliminates tedious manual centering steps and the need for dedicated personnel to repeatedly calibrate positioning, effectively reducing labor input and the risk of human error.

3. Enhanced versatility: Replaces a wide variety of complex legacy electrode fixtures, eliminating the hassle of stocking and changing multiple specifications, thereby reducing procurement and storage costs.

4. Superior machining quality: Ensures precise positioning via automatic centering with zero eccentricity error, effectively improving machining accuracy for molds and electrodes while reducing workpiece scrap and rework. 5. Offers broader compatibility, ensuring long-term, stable performance across various mold finishing applications; highly durable, delivering superior overall cost-effectiveness compared to traditional fixtures.

Key Application Scenarios

1. Mold Manufacturing: Precision positioning and clamping for the machining of plastic molds, metal molds, and die-casting molds.

2. CNC Machining: Rapid clamping and positioning of electrodes and mold workpieces for CNC milling machines and machining centers.

3. EDM (Electrical Discharge Machining): Precise mounting and positioning of electrodes for sinker EDMs, suitable for various precision discharge machining operations.

4. Precision Metal Machining: Standardized clamping and positioning for precision workpieces and complex-shaped electrodes; ideal for mass production and precision custom machining workshops.

Product Specifications


Self-centering workpiece fixture

Product model

SS-40 / SS-70

Specifications and dimensions

54mm*54mm*44mm / 86mm*54mm*44mm

Adjustable   clamping width

19mm-40mm / 19mm-70mm

Locking force

110kg+ / 150kg+

Clamping material   height

6mm

Adaptation system

3R

Appearance

Brushed metal finish /   electroplated finish

Main material

Aluminum alloy (high-conductivity   alloy)

Repeatability (positioning   accuracy)

±0.01mm

Workpiece fixing mode

Side 3-M6 top wire

Clampable materials

Pure copper, graphite, aluminum

Application

EDM machines, machining centers,   wire-cut EDM machines, etc.

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