Lightweld 1500 Ipg

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Features of lightweld 1500 ipg

1. Infrared positioning is utilized for calibrating and verifying the welding position in the welding process, resulting in increased accuracy and a more aesthetically pleasing welding seam.

2. The beam quality is excellent, allowing for precise control and creating fine weld joints. It has a small focusing spot, enabling high-precision positioning and facilitating automation.

3. The wire feeder features a high-precision touch capacitive screen, operates on a 220V drive, and offers automatic wire feed. It provides a more powerful wire feed and prevents wire jamming.

4. Our self-developed handheld welding head is equipped with various safety alarm devices, ensuring easy and flexible operation.

5. We offer a range of welding copper nozzles to cater to different needs, including external welding, internal welding, right angle welding, narrow edge welding, and large spot welding. Customers can select the appropriate welding copper nozzle for their specific requirements.

6. Suntop's patented technology includes a water circulation protection system and auxiliary gas detection, effectively prolonging the lifespan of the laser lens and preventing damage to optical components caused by improper operation.

Details of lightweld 1500 ipg

1. Laser welding head

Lightweight at only 0.8KG, it is flexible and convenient for welding metal parts of any shape. The weld width is adjustable and can be used for welding at a distance of up to 10 meters. Equipped with a safety temperature monitoring system.

2. Operation interface

Multilingual intelligent control panel, flexible adjustment of welding parameters, multiple sets of welding parameter libraries, cumulative timing of light output, etc.

3. Automatic wire feeding system

Touch screen design, automatic wire filling, fully digital design, supports stainless steel and aluminum wires with diameters of 0.8mm, 1.0mm, 1.2mm, 1.6mm, and 2.0mm.

4. Laser source

We use custom optical fibers with a minimum core diameter of 20um, which allows for deeper penetration and a laser lifespan of up to 100,000 hours. It is maintenance-free and has Bluetooth functionality.

5. Water cooler

Dual circulation water cooling system for cooling the laser source and welding head, with temperature control sensors from imported brands.

6. Welding connection fiber

Built-in design within a 10-meter long cable, effectively avoiding problems caused by fiber damage and moisture, greatly improving the lifespan of the laser device.

Advantages of lightweld 1500 ipg

1. The machine parts have an ergonomic design, a more reasonable structure, are dustproof, have good heat dissipation, and effectively prolong the service life.

2. The weld seam is flat, beautiful, and free of pores, reducing and optimizing base metal impurities. The structure can be refined after welding, and the strength and toughness of the weld seam are at least equal to or even exceed that of the base metal.

3. A wide range of welding materials allows for welding between dissimilar materials. It has a high depth-to-width ratio, small weld width, small heat-affected zone, small deformation, and requires less secondary processing.

4. The welding speed is fast, 5-10 times faster than traditional argon arc welding, resulting in a reduction of about 30% in processing costs.

5. The interactive human-machine interface makes it easy to operate, and no professional welders are required. Ordinary people can easily master it in half an hour.

6. It has a high anti-reflection ability, high efficiency for thin plate welding, deep penetration of thick plate without spatter, requires no maintenance, and has a wide operation and frequency modulation range.

Single side weld thickness

Remark: Double weld thickness can be achieved if the material is welded from both sides in two times.

Other optional functions

● Cleaning function

By replacing the laser nozzle and cleaning lens, the laser system can achieve a material surface cleaning function. This function effectively removes rust, oxide layers, oil stains, and other contaminants from the material surface without causing damage to its characteristics. It is a non-contact method that does not require the use of cleaning solutions, making it a suitable alternative to professional cleaning equipment.

● Cutting function

The laser system can perform simple cutting tasks. By simply changing the welding copper nozzle to the cutting copper nozzle, it allows for easy switching between welding and cutting operations. This feature provides great convenience.

The laser system is capable of cutting various metal sheets, including stainless steel, carbon steel, aluminum, aluminum alloy, and iron. It can cut materials with a maximum thickness of approximately 2mm.

● Welding seam cleaning function

The laser system effectively removes impurities such as oxides, welding slag, oil stains, and dust that are generated during the welding process. This results in a clean weld surface, which not only improves the quality of the weld but also enhances its strength and appearance. Laser cleaning offers high precision and controllability, allowing for thorough cleaning of the weld surface without causing any damage to the base material.

Compared to traditional welding

● It is easy to operate, allowing the average person to get started within half an hour. Additionally, the cost of employing people is low.

● It is fast, being 5-10 times faster than traditional TIG welding, which results in saving 3-5 welders.

● It provides concentrated energy, resulting in minimal thermal deformation.

● It produces fine and beautiful weld seams, eliminating the need for secondary grinding after welding.

● It creates a deep melt pool, resulting in high strength and the ability to weld very thin materials. It can also be used for wire welding or without wire.

Application materials

Suitable for stainless steel, carbon steel, copper, aluminum, gold, silver, chromium, nickel, titanium and many other metals and alloys; also can be used for welding between a variety of dissimilar materials.

Application industry

Suitable for all kinds of sheet metal, moulds, chassis, power distribution cabinets, kitchen and bathroom products, all kinds of hardware lighting, advertising signs, door and window frames, handicrafts, household products, food machinery, medical equipment, auto parts and other industries.

Parameters of lightweld 1500 ipg