Laser Welding Exhaust

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Features of laser welding exhaust

1. Use infrared positioning to confirm the position of the welding head and confirm its position during the welding process. The welding position is more accurate, the welding seam is smooth and beautiful, and it is easy to grind and polish. There is no need for post-welding treatment or only simple processing steps.

2. The independently developed handheld welding head is equipped with various safety alarm devices and is easy and flexible to operate.

3. Equipped with a high-precision wire feeder, touch capacitive screen, 220V drive, automatic wire feeding, more powerful wire feeding, and no wire jamming.

4. Suntop’s patented water circulation protection system and auxiliary gas detection effectively extend the service life of the laser lens and prevent damage to optical components caused by improper operation.

5. Equipped with 10 meters of imported optical fiber, it overcomes the limitation of workbench space and can be flexibly and conveniently used for outdoor welding and long-distance welding.

6. Comes standard with a variety of welding copper tips such as flat, inner corner, and outer corner. According to different welding needs, different nozzles can be replaced to meet various welding needs.

Details of laser welding exhaust

1. Laser welding head

Light weight only 0.8KG, flexible and convenient to weld any shape of metal parts, adjustable welding seam width, can be 10 meters long distance welding. Equipped with safety temperature monitoring system.

2. Operation interface

Multi-language intelligent control panel, flexible adjustment of welding parameters, multi-group welding parameter library, light output cumulative timing, etc.

3. Automatic wire feeding system

Touch screen design, automatic wire filling, fully digital design, support 0.8mm, 1.0mm, 1.2mm, 1.6mm, 2.0mm diameter stainless steel and aluminum wire.

4. Laser Source

We use customized minimum 20um core diameter fiber for deeper penetration, laser life up to 100,000 hours, maintenance-free, with Bluetooth capability.

5. Water Chiller

Double cycle water cooling makes the laser source and welding head cooling better, temperature control sensor adopts imported brand.

6. Welding connection fiber optic

10 meters long fiber optic cable with built-in design effectively avoids damage to the fiber and problems caused by moisture, which greatly increases the service life of the laser components.

Advantages of laser welding exhaust

1. Laser beams are easy to focus, have high power density, and can achieve fast positioning and precision processing; laser can transmit optical wave energy and can be used for fine processing of materials.

2. Good beam quality: it has high directionality, monochromaticity, and coherence, and can be easily used with CNC systems; the pulse output mode makes the laser beam easy to obtain smooth welds.

3. Flexible and convenient: computer can be used to change process parameters, which can realize automatic welding operations such as spot welding and butt welding; mechanical or pneumatic fixtures can also be used to fix the workpiece on the table for manual operation.

4. Wide application: versatile, can be used for cutting, welding, laser cleaning, and weld cleaning of various metal sheets.

5. Non-contact processing: cold processing is achieved without using electrodes and tools to apply pressure to the material, avoiding thermal deformation and subsequent deformation.

6. Low maintenance cost: advanced laser technology is used, which has stable and reliable performance. The laser has a lifespan of up to 100,000 hours, with low maintenance costs.

Other optional functions

● Cleaning function

By replacing the laser nozzle and cleaning lens, the material surface cleaning function can be achieved, effectively removing rust, oxide layers, oil stains, etc. from the material surface without damaging its characteristics. It has the characteristic of non-contact and does not require cleaning solution, which can replace professional cleaning equipment.

● Cutting function

It can perform simple cutting, and welding and cutting can be freely switched by simply changing the welding copper nozzle to the cutting copper nozzle, which is very convenient.

It can cut metal sheets such as stainless steel, carbon steel, aluminum, aluminum alloy, and iron, with a maximum cutting thickness of about 2mm.

● Welding seam cleaning function

It can effectively remove impurities such as oxides, welding slag, oil stains, and dust generated during the welding process, making the weld surface clean. This not only helps improve the quality of the weld, but also enhances the strength and appearance of the weld. Laser cleaning has high precision and controllability, and can thoroughly clean the weld surface without damaging the base material.

Welding method

There are various welding methods to choose from, allowing for welding at any angle, including overlay welding, butt welding, vertical welding, fillet welding, inside corner welding, outside corner welding, etc. These methods can be used for welding various workpieces, including complex welds and irregularly shaped workpieces, especially larger ones.

Single side weld thickness

Remark: Double weld thickness can be achieved if the material is welded from both sides in two times.

Application materials

It can be used for welding stainless steel, carbon steel, copper, aluminum, gold, chromium, silver, titanium, nickel and other metals or alloys. It can also be used for various welding between different materials, including copper – brass, titanium-molybdenum, titanium- gold, nickel-copper, etc.

Application industry

Widely used in sheet metal processing, chassis, water tanks, distribution boxes and other cabinets, door and window guardrails, advertising signs, battery components, steel furniture, electronic appliances, metal molds, auto parts, instruments, mobile communications, medical equipment and other industries.

Parameters of laser welding exhaust