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Laser Cutting And Welding

It has two functions of welding and cutting, which can be switched flexibly. Multifunctional equipment integrating laser technology, which can realize welding, cleaning, cutting and weld bead cleaning of metal materials. It uses high-energy laser beams to process workpieces, which has the advantages of high precision, fast speed and high efficiency.Product Model: ST-FW1500H/ST-FW2000H/ST-FW3000H
Laser power: 1500W/2000W/3000W
Single maximum welding thickness: 0.5-8mm
Availability:
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Details        Product Parameters        Samples       Video

laser cutting and welding teatures-Suntop


Features of laser cutting and welding


1. Use infrared positioning for calibrating and verifying the welding position in the welding process. This will result in more accurate welding positions and more beautiful weld seams.

2. The machine is equipped with a high precision wire feeder that has a touch capacitive screen, a 220V drive, automatic wire feed, stronger wire feed, and no wire jam.

3. The handheld welding head is self-developed and is light and delicate, making it easy to operate and allowing for welding at any angle.

4. The machine is equipped with a 10m imported optical fiber, which overcomes the limitation of workbench space. This allows for flexible and convenient outdoor and long-distance welding.

5. The machine has multiple safety alarm functions. The welding copper nozzle is only effective when it touches the metal, and the safety clip clamps the metal plate when the trigger switch is effective. Additionally, the welding copper nozzle will automatically lock the light after moving away from the workpiece. This ensures high safety for the machine and guarantees the absolute safety of the operator during work.

6. The machine has a double protection function for the water and gas circuit (patented technology). This effectively prevents damage to the laser lens or optical components due to operator misoperation, reducing the failure rate of the machine and extending the life of consumables.


Details of laser cutting and welding


1. Laser welding head

The light weight is only 0.8KG, flexible and convenient to weld metal parts of any shape, the weld width is adjustable, and it can perform long-distance welding with a length of 10 meters. With security monitoring system.

2. Operation interface

Advanced resistive touch screen with higher sensitivity, intelligent control, can store multiple welding parameters, support multiple languages (English, Spanish, German, Italian, French, Russian, Turkish, etc.)

3. Automatic wire feeding system

Touch screen design, automatic wire filling, fully digital design, support 0.8mm, 1.0mm, 1.2mm, 1.6mm, 2.0mm diameter stainless steel and aluminum wires.

4. Laser source

We use a customized 45um core diameter welding fiber laser with a lifespan of 100,000 hours, maintenance-free, and can weld various metals.

5. Water chiller

Double circulating water cooling makes the laser source and welding head cool better, and the temperature control sensor adopts imported brands.

6. Solder connection fiber

The 10-meter-long fiber optic cable, built-in design, effectively avoids the damage of the fiber and the problems caused by moisture, and greatly increases the life of the laser components.

laser cutting and welding detail-Suntop


Advantages of laser cutting and welding


1. The operation is flexible and simple, with no technical threshold requirements. Ordinary workers can be trained for a short period of time to be able to work, meeting the requirements for welding from multiple angles and positions.

2. The weld seam is smooth and beautiful, requiring no secondary grinding or minimal follow-up grinding after welding.

3. Various welding processes are available, such as spot welding, seam welding, lap welding, flat welding, inner corner welding, outer corner welding, ring welding, and top welding.

4. The workstation can be adjusted at any time, without the need for a fixed workstation, allowing for freedom and flexibility, suitable for welding in various work environments.

5. Low usage cost, with low consumption of electricity, gas, and lenses.

6. The affected area of the welding is small, causing no deformation or blackening, with a large welding depth, strong welding, and sufficient melting.


Uses of laser cutting and welding


With the continuous development of laser welding technology, the use of laser welding machine is more and more extensive.


● Welding: laser welding machine main welding object for the metal, such as stainless steel, copper, aluminum, gold, silver, titanium, nickel, tin, chromium, niobium, carbon steel, mold steel, galvanized plate, etc., applicable to the plane, straight line, arc, and any shape of the weld, multi-angle to carry out the welding work to meet the user's individualized welding needs.

laser cutting and welding welding-Suntop


● Cutting: welding and cutting are often inseparable, laser welding machine combines the functions of the two together, laser welding machine can be used for laser cutting of metal materials, such as copper, aluminum, stainless steel, carbon steel, galvanized plate, etc., to meet the conventional thin plate type of cutting needs.

laser cutting and welding cutting-Suntop


● Cleaning: the use of laser welding machine for cleaning easy to use and flexible, able to remove all types of workpiece surface rust, oxides and grease and dirt, etc., in the use of handheld laser welding machine for cleaning, the need to avoid the laser beam irradiation to the human body causing injury.

laser cutting and welding cleaning-Suntop


● Weld channel cleaning: can effectively remove the welding process generated by the oxides, welding slag, oil, dust and other impurities, so that the weld surface becomes clean. This not only helps to improve the quality of the weld, but also enhances the strength and appearance of the weld. Laser cleaning is highly accurate and controllable, allowing the weld surface to be thoroughly cleaned without damaging the base metal.

laser cutting and welding seam cleaning-Suntop


Single side weld thickness


Maximum melting

1500W

2000W

3000W

Stainless steel   (mm)

0.5-4

0.5-5/6

0.5-6/7

Mild steel (mm)

0.5-4

0.5-6

0.5-7/8

Aluminum (mm)

0.5-3

0.5-4

0.5-5

Brass/copper (mm)

0.5-2

0.5-2.5

0.5-3

Galvanized sheet   (mm)

0.5-4

0.5-5/6

0.5-6/7

Iron (mm)

0.5-4

0.5-6

0.5-7/8

Remark: Double weld thickness can be achieved if the material is welded from both sides in two times.


Welding method


A variety of welding methods are available, allowing for welding at any angle, including stack welding, butt welding, vertical welding, flat angle welding, internal angle welding, external angle welding, and more. These methods can be used to weld various workpieces, including those with complex weld seams and irregular shapes, especially larger workpieces.

laser cutting and welding method-Suntop


Application materials


Suitable for stainless steel, carbon steel, copper, aluminum, gold, silver, chromium, nickel, titanium and many other metals and alloys; also can be used for welding between a variety of dissimilar materials.


Application industry


Suitable for all kinds of sheet metal, moulds, chassis, power distribution cabinets, kitchen and bathroom products, all kinds of hardware lighting, advertising signs, door and window frames, handicrafts, household products, food machinery, medical equipment, auto parts and other industries.


Parameters of laser cutting and welding


Model

ST-FW1500H

ST-FW2000H

ST-FW300H

Power

1500W

2000W

3000W

Welding   gun weight

0.8

0.8

0.75

Max.   welding thickness (mm)

≤3

≤5

≤8

Max.   welding seam width (mm)

5

5

8

Laser type

Fiber laser   (Suntop custom 20um welding exclusive)

Laser detection method

Bluetooth wireless   connection, Mobile App Monitoring

Control panel language support

English,   Spanish, German, French, Turkish, Italian, Russian,

Vietnamese, Thai, Korean, Japanese, etc.

Laser wavelength (nm)

1064+5

Suitable welding materials

Carbon   steel, stainless steel, aluminum, galvanized sheet metal,

brass, iron and other metal materials

Adapted welding methods

Spot   welding, overlap welding, splice welding, fillet welding,

lap welding etc.

Laser power adjustment range (%)

10-100

Cooling method

Advanced   water-cooling, dual temperature control and automatic

control

Welding aiming preview method

Built-in Red-Light pointer

Protection systems

Air pressure sensor and solenoid valve   control

Length of fiber optic cable (meter)

Standard 10 (can be customized 15)

Welding shielding gas

Argon or nitrogen (air pressure approx. 6-8   bar)

Working environment

Temperature 5-45 °C /humidity 10-90%

Other   optional support functions

Cleaning   + cutting

Cleaning   + cutting

Cleaning   + cutting + weld bead cleaning

Max.   Cutting thickness (mm)

1.2

1.5

2

Max. cleaning width (mm)

40

40

120

Automatic wire   feeder type

(Universal   with TIG wire)


Single wire feed

Single wire feed

Support both the double wire feed and single wire feed

Solid wire type (SS, Iron, AL, Brass)

0.8, 1.0, 1.2, 1.6

0.8, 1.0, 1.2, 1.6

0.8, 1.0, 1.2, 1.6, 2.0, 2.5

Temperature control monitoring alarm

Yes

Yes

Yes

Main machine consumables

Laser protective lenes, welding nozzles, welding wires

Machine size (MM)

686*425*611

750*1080*1000

750*1080*1000

Machine net weight (KG)

110

220

240

Power supply requirement

110V / 220V±10%, single phase

380V±10%, three phase

Total power consumption (Maximum)

3500W

4500W

7000W



laser cutting and welding samples-Suntop


 

 

 

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