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Comparison between handheld laser welding machine and traditional laser welding machine

Views: 0     Author: Site Editor     Publish Time: 2023-09-13      Origin: Site

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Laser welding machine is a new generation of laser welding equipment, which belongs to precision welding equipment, but can be freely and flexibly applied in various environments. It improves the welding defects in the traditional welding process, such as biting edges, incomplete depth of fusion, dense porosity and cracks. The laser welding machine is constantly praised by the market for its beautiful welds, reduced subsequent grinding process, time and cost savings.


Laser welding machine features-Suntop

Advantages of handheld laser welding machine


1. Wide welding range: handheld welding head is equipped with 10m original fiber optic, overcoming the limitations of the workbench space, outdoor welding, long-distance welding can be achieved.


2. Easy to use and flexible: handheld laser welding is equipped with mobile pulleys, comfortable grip, adjust the workstation at any time, without the need for fixed-point workstation, free and flexible, suitable for a variety of work environment scenarios.


3. A variety of welding methods: can be realized at any angle of the welding: stack welding, butt welding, vertical welding, flat angle welding, internal angle welding, external angle welding, etc., can be a variety of complex weld workpieces, larger workpieces of irregular shapes to be welded. It can realize welding at any angle. In addition, it can also complete a simple cutting, welding and cutting can be freely switched, only need to replace the welding copper nozzle for cutting copper nozzle can be, very convenient.


4. Welding effect is good: handheld laser welding is thermal welding, compared with traditional welding, laser welding has a higher energy density, can achieve better welding results, welding area heat effect is small, not easy to deformation, blackening, back traces of the problem, welding depth, melting fully, firm and reliable, weld strength reaches or even exceeds the base material itself, which is the ordinary welding machine can not be guaranteed.


5. Great savings in labor costs: easy to learn the operation of fast, no technical threshold requirements for operators, ordinary workers in a short period of training can be on the job operation, can easily achieve high-quality welding results, laser welding without the need for secondary grinding, thus saving a lot of labor costs.


6. Low maintenance cost: Suntop laser's handheld laser welding machine has a life span of more than 100,000 hours, and is basically maintenance-free, saving labor and more worry.


7. Welding without consumables: our handheld laser welding machine can easily complete the welding, reducing the material cost of production and processing. According to the actual needs can choose to send welding wire and no wire for laser welding.


8. The machine has several safety alarm functions, the welding nozzle is only effective when touching the metal and the safety clip holds the metal plate, the welding nozzle will automatically lock the light after removing the workpiece. The safety of the machine is high and guarantees the absolute safety of the operator during the work.


9. Our machine has a water circuit and gas circuit double protection function (patented technology), effectively avoiding the operator misoperation caused by the laser lens or optical components damaged, thus greatly reducing the failure rate of the machine and effectively extend the life of the consumables.


Comparison of handheld laser welding machine and argon arc welding


1. Energy consumption comparison: compared with the traditional arc welding, handheld laser welding machine saves about 80% -90% of the electrical energy, processing costs can be reduced by about 30%.


2. Welding effect comparison: handheld laser welding can complete the welding of dissimilar metals. Fast speed, small deformation, small heat-affected zone. Weld seam is beautiful, flat, no/few porosity, no pollution. Handheld laser welding machine can perform micro-small parts and precision welding.


3. Comparison of follow-up processes: handheld laser welding with low heat input, small deformation of the workpiece, you can get a beautiful welded surface, no need or only need to be briefly processed (depending on the requirements of the welded surface effect). Handheld laser welding machine can greatly reduce the labor cost of polishing and leveling process.


Handheld laser welding application areas


It can be widely used in the cabinet kitchen, stairs and elevators, shelves, ovens, stainless steel doors, windows and guardrails, distribution boxes, stainless steel home furnishing and other industries in the complex irregularity of the welding process. Also widely used in kitchens, household appliances, advertising, molds, stainless steel doors and windows, handicrafts, home furnishings, furniture, auto parts and many other industries.


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