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Tpw-1500w/2000w 4-in-1 Handheld Metal Laser Welding Machine

Laser welding uses high-energy laser pulses to locally heat materials in a small area. The energy of laser radiation is diffused into the material through thermal conduction, and the material is melted to form a specific molten pool. It is a new welding method, mainly aimed at welding thin-walled materials and precision parts, and can realize spot welding, butt welding, stack welding, sealing welding, etc. It has a high thickness ratio, small weld width, small heat-affected zone, small deformation, fast welding speed, smooth and beautiful weld, no need or simple post-welding treatment, high weld quality, no pores, precise control, small focused spot, High positioning accuracy.
Product Model: ST-FW1500H/ST-FW2000H/ST-FW3000H
Laser power: 1500W/2000W/3000W
Single maximum welding thickness: 0.5-8mm
Availability:
Quantity:

Details        Product Parameters        Samples       Video

tpw-1500w2000w 4-in-1 handheld metal laser welding machine features-Suntop


Features of tpw-1500w/2000w 4-in-1 handheld metal laser welding machine

1. Use infrared positioning to verify the position of the welding head and ensure the accuracy of the welding process. This results in a more precise welding position, smoother and more aesthetically pleasing weld seam, and easier grinding and polishing. Additionally, it eliminates the need for extensive treatment after welding, or may only require a simple treatment process.

2. The handheld welding head is self-developed and includes various safety alarm devices, making it easy and flexible to operate.

3. It is equipped with a high precision wire feeder, touch capacitive screen, 220V drive, and automatic wire feeding. This allows for more powerful wire feeding and prevents wire jamming.

4. Suntop's patented technology water circulation protection system and auxiliary gas detection effectively prolong the life of the laser lens. It also prevents damage to optical components caused by improper operation.

5. It is equipped with a 10m imported optical fiber, which overcomes the limitation of table space. This allows for flexible and convenient use in outdoor welding and long-distance welding.

6. It comes standard with a variety of welding copper nozzles, including flat, inside, and outside angle. Different nozzles can be replaced according to different welding needs, ensuring versatility in meeting various welding requirements.


Details of tpw-1500w/2000w 4-in-1 handheld metal laser welding machine

1. Laser welding head

Light weight only 0.8KG, flexible and convenient to weld any shape of metal parts, adjustable welding seam width, can carry out 10 meters long distance welding. Equipped with safety temperature monitoring system.

2. Operation interface

Multi-language intelligent control panel, flexible adjustment of welding parameters, multi-group welding parameter library, light output cumulative timing, etc.

3. Automatic wire feeding system

Touch screen design, automatic wire filling, fully digital design, supporting stainless steel and aluminum wire of 0.8mm, 1.0mm, 1.2mm, 1.6mm, 2.0mm diameter.

4. Laser Source

We use customized fiber with minimum core diameter of 20um for deeper penetration, laser life up to 100,000 hours, maintenance-free, with Bluetooth capability.

5. Water Cooler

Double circulation water cooling makes the laser source and weld head cooler, temperature control sensor adopts imported brand.

6. Welding connection fiber

10 meters long fiber optic cable built-in design, effectively avoid damage to the fiber and the problems caused by moisture, greatly improving the service life of the laser device.

tpw-1500w2000w 4-in-1 handheld metal laser welding machine detail-Suntop


Advantages of tpw-1500w/2000w 4-in-1 handheld metal laser welding machine

1. The welding speed is fast, being 5-10 times faster than traditional argon arc welding, which can reduce processing costs by about 30%.

2. It is easy to learn and operate, with no technical threshold requirements. Ordinary workers can operate it after a short training, making it easy to achieve high-quality welding results.

3. It is easy to use and flexible, allowing for the adjustment of the work station at any time. There is no need to fix the work station, making it free and flexible. It is suitable for a variety of work environment scenarios for welding.

4. It has a wide welding range, overcoming the limitations of workbench space. It can achieve outdoor welding and long-distance welding.

5. It offers multiple welding methods, allowing for any angle welding, stack welding, butt welding, vertical welding, flat angle welding, internal angle welding, external angle welding, etc. It can handle a variety of complex welding seam workpieces and larger workpieces with non-regular shapes.

6. It provides concentrated energy, resulting in a small heat-affected area. There is no deformation or blackening, and it offers a large welding depth and a fine and beautiful weld seam. The welding is solid, and the weld strength reaches or even exceeds the strength of the base material itself.


Single side weld thickness

Maximum melting

1500W

2000W

3000W

Stainless steel   (mm)

0.5-4

0.5-5/6

0.5-6/7

Mild steel (mm)

0.5-4

0.5-6

0.5-7/8

Aluminum (mm)

0.5-3

0.5-4

0.5-5

Brass/copper (mm)

0.5-2

0.5-2.5

0.5-3

Galvanized sheet   (mm)

0.5-4

0.5-5/6

0.5-6/7

Iron (mm)

0.5-4

0.5-6

0.5-7/8

Remark: Double weld thickness can be achieved if the material is welded from both sides in two times.


Use of laser welding machine

1. Welding

The main use of laser welding machine is undoubtedly welding. It can weld almost all metal materials and can complete welding well in various complex environments. It has high production efficiency and has more obvious advantages than traditional argon arc welding, electric welding and other processes. When welding, the production efficiency is high, which has more obvious advantages than traditional argon arc welding, electric welding and other processes.

Using a laser welding machine, the welding seam width is small, the depth is large, the thermal shock area is small, the deformation is small, the welding seam is smooth and beautiful, the welding quality is high, there are no pores, it can be precisely controlled, the welding quality is stable, and no processing or simple processing is required after welding.

tpw-1500w2000w 4-in-1 handheld metal laser welding machine welding-Suntop


2. Cleaning

With the continuous reform and upgrading of laser welding machines, they have more and more functions. They can not only weld and cut, but also clean and remove rust. The laser welding machine uses the beam emitted by the laser to eliminate the pollution layer on the surface of the workpiece being processed. Cleaning using a laser welding machine is non-contact and does not require cleaning fluid. It can replace professional cleaning equipment.

tpw-1500w2000w 4-in-1 handheld metal laser welding machine cleaning-Suntop


3. Cutting

Laser cutting is a new cutting method. The laser welding machine can be used to cut stainless steel, carbon steel, aluminum, aluminum alloy, iron and other metal sheets. The maximum cutting thickness is about 2mm.

tpw-1500w2000w 4-in-1 handheld metal laser welding machine cutting-Suntop


4. Weld seam cleaning

In addition to the above three functions, our laser welding machine can also clean the weld seam. Laser cleaning can effectively remove oxides, welding slag, oil, dust and other impurities produced during the welding process, making the weld surface clean. This not only helps improve the quality of the weld, but also enhances its strength and appearance. Laser cleaning is highly precise and controllable, thoroughly cleaning the weld surface without damaging the base material.

tpw-1500w2000w 4-in-1 handheld metal laser welding machine welding seam cleaning-Suntop


Handheld laser welding and argon arc welding comparison

1. Energy consumption comparison: compared with traditional arc welding, handheld laser welding machine saves about 80% to 90% of electrical energy, and processing costs can be reduced by about 30%.

2. Comparison of welding effect: Laser handheld welding can complete the welding between metal and dissimilar metal. Fast speed, small deformation, small heat-affected zone. The welding seam is beautiful, flat, without/less porosity and no pollution. Handheld laser welding machine can perform tiny open parts and precision welding.

3. Comparison of subsequent processes: Handheld laser welding with low heat input and small deformation of the workpiece can result in a beautiful welded surface without or with only a brief treatment (depending on the welded surface effect requirements). Handheld laser welding machine can greatly reduce the huge polishing and leveling process consuming labor costs.


Application materials

Suitable for stainless steel, copper, aluminum, gold, chromium, silver, titanium, nickel and other metals or alloys. It can also be used for various weldings between different materials, such as copper-brass, titanium-molybdenum, titanium-gold, nickel-copper, etc.


Application industry

Widely used in auto parts, shipbuilding industry, aerospace, 3C electronics, precision parts, molds, high-end machine tools, military equipment, hardware manufacturing, kitchen and bathroom, home appliances, motor accessories, bellows, batteries, solar energy, optical communication shells and other industries Application areas.


Parameters of tpw-1500w/2000w 4-in-1 handheld metal laser welding machine

Model

ST-FW1500H

ST-FW2000H

ST-FW300H

Power

1500W

2000W

3000W

Welding gun   weight

0.8

0.8

0.75

Max.   welding thickness (mm)

≤3

≤5

≤8

Max. welding   seam width (mm)

5

5

8

Laser type

Fiber laser (Suntop custom   20um welding exclusive)

Laser detection method

Bluetooth wireless   connection, Mobile App Monitoring

Control panel language support

English,   Spanish, German, French, Turkish, Italian, Russian, Vietnamese, Thai, Korean,   Japanese, etc.

Laser wavelength (nm)

1064+5

Suitable welding materials

Carbon steel,   stainless steel, aluminum, galvanized sheet metal,

brass, iron and other metal materials

Adapted welding methods

Spot welding,   overlap welding, splice welding, fillet welding,

lap welding etc.

Laser power adjustment range (%)

10-100

Cooling method

Advanced   water-cooling, dual temperature control and automatic

control

Welding aiming preview method

Built-in Red-Light pointer

Protection systems

Air pressure sensor and solenoid valve control

Length of fiber optic cable (meter)

Standard 10 (can be customized 15)

Welding shielding gas

Argon or nitrogen (air pressure approx. 6-8 bar)

Working environment

Temperature 5-45 °C /humidity 10-90%

Other optional support functions

Cleaning + cutting

Cleaning + cutting

Cleaning + cutting + weld bead cleaning

Max. Cutting thickness (mm)

1.2

1.5

2

Max.   cleaning width (mm)

40

40

120

Automatic wire   feeder type

(Universal   with TIG wire)

Single   wire feed

Single   wire feed

Support   both the double wire feed and single wire feed

Solid   wire type (SS, Iron, AL, Brass)

0.8,   1.0, 1.2, 1.6

0.8,   1.0, 1.2, 1.6

0.8,   1.0, 1.2, 1.6, 2.0, 2.5

Temperature   control monitoring alarm

Yes

Yes

Yes

Main   machine consumables

Laser   protective lenes, welding nozzles, welding wires

Machine   size (MM)

686*425*611

750*1080*1000

750*1080*1000

Machine   net weight (KG)

110

220

240

Power   supply requirement

110V   / 220V±10%, single phase

380V±10%,   three phase

Total   power consumption (Maximum)

3500W

4500W

7000W



tpw-1500w2000w 4-in-1 handheld metal laser welding machine samples-Suntop



 

 

 

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