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Laser Welding Mild Steel

Laser welding uses high-energy laser pulses to locally heat materials in a small area. The energy of laser radiation diffuses into the interior of the material through heat conduction, melting the material to form a specific molten pool. Welding at any angle can be achieved, such as lap welding, butt welding, vertical welding, flat fillet welding, internal fillet welding, external fillet welding, etc. It can be used to weld various complex welding workpieces and large workpieces with irregular shapes to achieve welding at any angle. In addition, cutting can be completed, and welding and cutting can be switched freely. It is very convenient to change the welding copper nozzle to the cutting copper nozzle.
Product Model: ST-FW1500H/ST-FW2000H/ST-FW3000H
Laser power: 1500W/2000W/3000W
Single maximum welding thickness: 0.5-8mm
Availability:
Quantity:

Details        Product Parameters        Samples       Video

laser welding mild steel features-Suntop


Features of laser welding mild steel


1. Four functions in one machine: quick switching between cleaning, welding, cutting and weld cleaning modes.

2. Integrated design, reasonable structure, dustproof, good heat dissipation, effectively extending the service life of machine parts.

3. The independently developed swing welding head is small, lightweight, easy to operate and flexible.

4. It has the dual protection function of water path and air path (patented technology), which effectively avoids damage to the laser lens or optical components caused by operator misoperation, thus greatly reducing the machine failure rate and effectively extending the machine's service life. The life of consumables.

5. It has multiple safety alarm functions. The trigger switch of the welding copper nozzle is only effective when it touches the metal and the safety clip clamps the metal plate. The welding copper nozzle will automatically lock when the workpiece is removed. The machine's high safety ensures the absolute safety of the operator during work.

6. Use infrared positioning to verify the position of the welding head during the welding process. The welding position is more accurate, the welding seam is smooth and beautiful, and it is easy to grind and polish. No post-welding treatment is required or only simple processing is required.


Details of laser welding mild steel


1. Laser welding head

Light weight only 0.8KG, flexible and convenient to weld any shape of metal parts, adjustable welding seam width, can carry out 10 meters long distance welding. Equipped with safety temperature monitoring system.

2. Operation interface

Multi-language intelligent control panel, flexible adjustment of welding parameters, multi-group welding parameter library, light output cumulative timing, etc.

3. Automatic wire feeding system

Touch screen design, automatic wire filling, fully digital design, supporting stainless steel and aluminum wire of 0.8mm, 1.0mm, 1.2mm, 1.6mm, 2.0mm diameter.

4. Laser Source

We use customized fiber with minimum core diameter of 20um for deeper penetration, laser life up to 100,000 hours, maintenance-free, with Bluetooth capability.

5. Water Cooler

Double circulation water cooling makes the laser source and weld head cooler, temperature control sensor adopts imported brand.

6. Welding connection fiber

10 meters long fiber optic cable built-in design, effectively avoid damage to the fiber and the problems caused by moisture, greatly improving the service life of the laser device.

laser welding mild steel detail-Suntop


Advantages of laser welding mild steel


1. Easy to operate: you can weld immediately without spending high training costs.

2. Fast and efficient, wide processing range: The laser welding machine has concentrated energy, efficient and high-speed welding, smooth and beautiful welds, and reduces subsequent grinding processes.

3. A wide range of weldable materials: stainless steel plates, iron plates, galvanized plates, aluminum plates and other metal materials can be welded.

4. Break through the limitations of workpiece shape and processing environment: small solder joints and small heat-affected areas: no need to set up a welding workbench, small space occupied, flexible processing, fast welding speed, and can be moved for long-distance operations, without being limited by environmental space.

5. High flexibility: There is no limit on the position of the welding seam. It can access difficult-to-weld parts or local locations, and complete precise welding through precise positioning.

6. Low maintenance cost: The machine has low cost of use and a service life of up to 100,000 hours. It is maintenance-free, installation-free and training-free. It is plug-and-play and is a very practical welding equipment.


Single side weld thickness


Maximum melting

1500W

2000W

3000W

Stainless steel   (mm)

0.5-4

0.5-5/6

0.5-6/7

Mild steel (mm)

0.5-4

0.5-6

0.5-7/8

Aluminum (mm)

0.5-3

0.5-4

0.5-5

Brass/copper (mm)

0.5-2

0.5-2.5

0.5-3

Galvanized sheet   (mm)

0.5-4

0.5-5/6

0.5-6/7

Iron (mm)

0.5-4

0.5-6

0.5-7/8

Remark: Double weld thickness can be achieved if the material is welded from both sides in two times.


The main use of laser welding mild steel


1. Welding

The main purpose of a laser welding machine is undoubtedly welding. It can weld almost all metal materials and can perform welding in various complex environments. It has high production efficiency and has more advantages compared to traditional processes such as argon arc welding and electric welding. When welding, it has higher production efficiency and more obvious advantages compared to traditional processes such as argon arc welding and electric welding. Using a laser welding machine, the weld seam width is small, the depth is large, the heat-affected zone is small, the deformation is small, the weld seam is smooth and beautiful, the welding quality is high, there are no pores, it can be precisely controlled, the welding quality is stable, and no post-weld treatment or simple treatment is required.

laser welding mild steel welding-Suntop


2. Cleaning

With the continuous reform and upgrading of laser welding machines, they have more and more functions. They can not only weld and cut, but also clean and remove rust. Laser welding machines use laser beams to eliminate the contamination layer on the surface of the processed workpiece. Cleaning with a laser welding machine has the advantage of being non-contact and does not require cleaning fluid, which can replace professional cleaning equipment.

laser welding mild steel cleaning-Suntop


3. Cutting

Laser cutting is a new type of cutting method. Using a laser welding machine, it can cut stainless steel, carbon steel, aluminum, aluminum alloy, iron, and other metal sheets, with a maximum cutting thickness of about 2mm.

laser welding mild steel cutting-Suntop


4. Weld seam cleaning

In addition to the above three functions, our laser welding machine can also clean weld seams. Laser cleaning can effectively remove impurities such as oxides, welding slag, oil stains, and dust generated during the welding process, making the weld seam surface clean. This not only helps improve the quality of the weld seam but also enhances its strength and appearance. Laser cleaning has high precision and controllability, and can thoroughly clean the surface of the weld seam without damaging the base material.

laser welding mild steel welding seam cleaning-Suntop


Welding method


A wide range of welding methods are available for welding at any angle, including overlay, butt, vertical, fillet, internal, external, etc. These methods can be used for a variety of workpieces, including complex welds and irregularly shaped workpieces, especially larger ones. These methods can be used to weld a wide variety of workpieces, including complex weld seams and irregularly shaped workpieces, especially larger workpieces.

laser welding mild steel welding method-Suntop


Application materials


Suitable for stainless steel, carbon steel, copper, aluminum, gold, silver, chromium, nickel, titanium and many other metals and alloys; also can be used for welding between a variety of dissimilar materials.


Application industry


Suitable for all kinds of sheet metal, moulds, chassis, power distribution cabinets, kitchen and bathroom products, all kinds of hardware lighting, advertising signs, door and window frames, handicrafts, household products, food machinery, medical equipment, auto parts and other industries.


Parameters of laser welding mild steel


Model

ST-FW1500H

ST-FW2000H

ST-FW300H

Power

1500W

2000W

3000W

Welding   gun weight

0.8

0.8

0.75

Max.   welding thickness (mm)

≤3

≤5

≤8

Max.   welding seam width (mm)

5

5

8

Laser type

Fiber laser   (Suntop custom 20um welding exclusive)

Laser detection method

Bluetooth wireless   connection, Mobile App Monitoring

Control panel language support

English,   Spanish, German, French, Turkish, Italian, Russian,

Vietnamese, Thai, Korean, Japanese, etc.

Laser wavelength (nm)

1064+5

Suitable welding materials

Carbon   steel, stainless steel, aluminum, galvanized sheet metal,

brass, iron and other metal materials

Adapted welding methods

Spot   welding, overlap welding, splice welding, fillet welding,

lap welding etc.

Laser power adjustment range (%)

10-100

Cooling method

Advanced   water-cooling, dual temperature control and automatic

control

Welding aiming preview method

Built-in Red-Light pointer

Protection systems

Air pressure sensor and solenoid valve   control

Length of fiber optic cable (meter)

Standard 10 (can be customized 15)

Welding shielding gas

Argon or nitrogen (air pressure approx. 6-8   bar)

Working environment

Temperature 5-45 °C /humidity 10-90%

Other   optional support functions

Cleaning   + cutting

Cleaning   + cutting

Cleaning   + cutting + weld bead cleaning

Max.   Cutting thickness (mm)

1.2

1.5

2

Max. cleaning width (mm)

40

40

120

Automatic wire   feeder type

(Universal   with TIG wire)


Single wire feed

Single wire feed

Support both the double wire feed and single wire feed

Solid wire type (SS, Iron, AL, Brass)

0.8, 1.0, 1.2, 1.6

0.8, 1.0, 1.2, 1.6

0.8, 1.0, 1.2, 1.6, 2.0, 2.5

Temperature control monitoring alarm

Yes

Yes

Yes

Main machine consumables

Laser protective lenes, welding nozzles, welding wires

Machine size (MM)

686*425*611

750*1080*1000

750*1080*1000

Machine net weight (KG)

110

220

240

Power supply requirement

110V / 220V±10%, single phase

380V±10%, three phase

Total power consumption (Maximum)

3500W

4500W

7000W



laser welding mild steel samples-Suntop



 

 

 

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