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Hg500 Tm 4 in 1 Handheld Metal Laser Welding Machine

This machine combines laser, laser power supply, control system, cooling system, lifting shaft, operating cabinet, etc. It has the characteristics of easy operation, compact structure and stable performance. It can complete butt welding, stack welding, sealing welding, and complex plane straight line, arc and arbitrary trajectory welding with precision and efficiency. It has the advantages of simple operation, beautiful welding seams, fast welding speed, and no consumables.
Product Model: ST-FW1500H/ST-FW2000H/ST-FW3000H
Laser power: 1500W/2000W/3000W
Single maximum welding thickness: 0.5-8mm
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Details        Product Parameters        Samples       Video

hg500 tm 4 in 1 handheld metal laser welding machine features-Suntop


Features of hg500 tm 4 in 1 handheld metal laser welding machine


1. Use infrared positioning to confirm the position of the welding head and ensure accurate positioning during the welding process. The welding position is more precise, the weld is smooth and beautiful, easy to polish, and requires no or minimal post-welding treatment.

2. The self-developed handheld welding head is equipped with various safety alarm devices for convenient and flexible operation.

3. Equipped with a high-precision wire feeder, capacitive touch screen, 220V drive, automatic wire feeding, providing stronger and non-jamming wire feeding.

4. Suntop's patented water circulation protection system and auxiliary gas detection effectively extend the service life of the laser lens and prevent damage to optical components caused by improper operation.

5. Equipped with a 10-meter imported optical fiber, overcoming the limitation of workspace and allowing flexible and convenient outdoor and long-distance welding.

6. Comes with various welding copper nozzles, including flat, inner corner, outer corner, etc. Different nozzles can be replaced according to different welding needs to meet various welding requirements.


Details of hg500 tm 4 in 1 handheld metal laser welding machine


1. Laser welding head

Lightweight, only 0.8KG, flexible and convenient for welding metal parts of any shape, adjustable weld width, capable of long-distance welding up to 10 meters. Equipped with a safety temperature monitoring system.

2. Operation interface

Multilingual intelligent control panel, flexible adjustment of welding parameters, multiple sets of welding parameter libraries, cumulative timing of light output, etc.

3. Automatic wire feeding system

Touch screen design, automatic wire filling, fully digital design, supports stainless steel and aluminum wires with diameters of 0.8mm, 1.0mm, 1.2mm, 1.6mm, and 2.0mm.

4. Laser source

We use custom-made fiber with a minimum core diameter of 20um, which has deeper penetration depth and a laser lifespan of up to 100,000 hours. It is maintenance-free and has Bluetooth functionality.

5. Chiller

Dual-cycle water cooling system provides better cooling for the laser source and welding head. The temperature control sensor uses imported brands.

6. Welding connection fiber

The 10-meter-long optical cable adopts an integrated design, effectively avoiding damage to the fiber and problems caused by moisture, greatly improving the service life of the laser components.

hg500 tm 4 in 1 handheld metal laser welding machine detail-Suntop


Advantages of hg500 tm 4 in 1 handheld metal laser welding machine


1. Simple, easy to learn, flexible, convenient

Adopting an integrated structure, it does not require high demands on operators. Simple training is sufficient to start the job, with easy and quick operation. It offers multi-dimensional welding, providing flexibility and convenience.


2. Low investment and maintenance costs

Handheld laser welding requires no fine welding table, consumes less consumables, and has low equipment deployment and maintenance costs, offering high cost-effectiveness.


3. Labor-saving

Handheld laser welding is fast, 5-10 times faster than traditional welding, and one machine can save at least 2 welders per year. The welded seams are smooth and beautiful, reducing subsequent polishing processes, saving time and costs.


4. Good quality

Laser-welded workpieces have no deformation or welding scars, ensuring strong and secure welding.


5. Safety protection

It has contact-type safety protection function to avoid accidental emission of light, ensuring that the light is emitted for welding only when in contact with metal. Laser protective glasses are provided and must be worn during welding to ensure safety.


Single side weld thickness


Maximum melting

1500W

2000W

3000W

Stainless steel   (mm)

0.5-4

0.5-5/6

0.5-6/7

Mild steel (mm)

0.5-4

0.5-6

0.5-7/8

Aluminum (mm)

0.5-3

0.5-4

0.5-5

Brass/copper (mm)

0.5-2

0.5-2.5

0.5-3

Galvanized sheet   (mm)

0.5-4

0.5-5/6

0.5-6/7

Iron (mm)

0.5-4

0.5-6

0.5-7/8

Remark: Double weld thickness can be achieved if the material is welded from both sides in two times.


The main use of laser welding machine


1. Welding

The main purpose of the laser welding machine is undoubtedly welding, not only can weld stainless steel plate, aluminum plate, galvanized plate and other thin-walled metal materials, but also can be used for sheet metal welding, such as kitchen utensils, applicable to its plane, straight line, arc and any shape of the weld, is widely used in precision machinery, jewelry, electronic components, batteries, clocks and watches, communications, handicrafts, and other industries in a variety of complex environments can be a good completion of welding, high production efficiency, more obvious advantages than traditional tig welding, electric welding and other processes. Welding, high productivity, than the traditional argon arc welding, welding and other processes have more obvious advantages.

Using laser welding machine, the weld width is small, the depth is large, the thermal shock area is small, the deformation is small, the weld is smooth and beautiful, the welding quality is high, no porosity, can be accurately controlled, the welding quality is stable, no need to deal with the welding after welding or simple treatment can be.

hg500 tm 4 in 1 handheld metal laser welding machine welding-Suntop


2. Cleaning

As the laser welding machine continues to reform and change the generation, the function is more and more, not only can welding and cutting, but also cleaning and rust removal, laser welding machine using the beam emitted by the laser, so that the contamination layer on the surface of the workpiece to be dealt with is eliminated. The use of laser welding machine for cleaning, with no contact characteristics, do not need cleaning fluid, can replace the professional cleaning equipment.

hg500 tm 4 in 1 handheld metal laser welding machine cleaning-Suntop


3. Cutting

Laser cutting is a new type of cutting method, the use of laser welding machine can be used to cut stainless steel, carbon steel, aluminum, aluminum alloy, iron and other thin metal plates, the maximum cutting thickness of about 2mm.

hg500 tm 4 in 1 handheld metal laser welding machine cutting-Suntop


4. Welding seam cleaning

In addition to the above three functions, our 3000W handheld laser welding machine can also clean the weld seam. Through laser cleaning, we can effectively remove oxides, welding slag, oil, dust and other impurities generated during the welding process, so that the surface of the weld seam is clean. This not only helps to improve the quality of the weld, but also enhances the strength and appearance of the weld. Laser cleaning is highly accurate and controllable, and can thoroughly clean the weld surface without damaging the base material.

hg500 tm 4 in 1 handheld metal laser welding machine welding seam cleaning-Suntop


Welding method


There are various welding methods to choose from, allowing for welding at any angle, including overlay welding, butt welding, vertical welding, fillet welding, inside corner welding, outside corner welding, etc. These methods can be used for welding various workpieces, including complex welds and irregularly shaped workpieces, especially larger ones.

hg500 tm 4 in 1 handheld metal laser welding machine welding method-Suntop


Comparison of handheld laser welder and tig welding


TIG or MIG Welding

Fiber laser welding

Heat effect to   workpiece

Very high

Low

Deformation of the   workpiece

Big

Small or No

Bonding strength to   base metal

General

Very good

After-treatment

Polishing

No need to rarely   to polish

Welding speed

General

5-10 traditional   welding

Consumables

More

Less

Operation   difficulty

Complex

Simple

Operational safety

Unsafe

Safe

Environmental   pollution

High

Less

Welding fault   tolerance

Good

Good

Swing welding

No

Yes

Spot width   adjustable

No

Yes

Welding quality   comparison

Different

Very good


Application materials


Suitable for stainless steel, copper, aluminum, gold, chromium, silver, titanium, nickel and other metals or alloys. It can also be used for various weldings between different materials, such as copper-brass, titanium-molybdenum, titanium-gold, nickel-copper, etc.


Application industry


Widely used in auto parts, shipbuilding industry, aerospace, 3C electronics, precision parts, molds, high-end machine tools, military equipment, hardware manufacturing, kitchen and bathroom, home appliances, motor accessories, bellows, batteries, solar energy, optical communication shells and other industries Application areas.


Parameters of hg500 tm 4 in 1 handheld metal laser welding machine


Model

ST-FW1500H

ST-FW2000H

ST-FW300H

Power

1500W

2000W

3000W

Welding gun   weight

0.8

0.8

0.75

Max.   welding thickness (mm)

≤3

≤5

≤8

Max.   welding seam width (mm)

5

5

8

Laser type

Fiber laser (Suntop custom   20um welding exclusive)

Laser detection method

Bluetooth wireless   connection, Mobile App Monitoring

Control panel language support

English,   Spanish, German, French, Turkish, Italian, Russian, Vietnamese, Thai, Korean,   Japanese, etc.

Laser wavelength (nm)

1064+5

Suitable welding materials

Carbon steel,   stainless steel, aluminum, galvanized sheet metal,

brass, iron and other metal materials

Adapted welding methods

Spot welding,   overlap welding, splice welding, fillet welding,

lap welding etc.

Laser power adjustment range (%)

10-100

Cooling method

Advanced   water-cooling, dual temperature control and automatic

control

Welding aiming preview method

Built-in Red-Light pointer

Protection systems

Air pressure sensor and solenoid valve control

Length of fiber optic cable (meter)

Standard 10 (can be customized 15)

Welding shielding gas

Argon or nitrogen (air pressure approx. 6-8 bar)

Working environment

Temperature 5-45 °C /humidity 10-90%

Other optional support functions

Cleaning + cutting

Cleaning + cutting

Cleaning + cutting + weld bead cleaning

Max. Cutting thickness (mm)

1.2

1.5

2

Max.   cleaning width (mm)

40

40

120

Automatic wire   feeder type

(Universal   with TIG wire)

Single   wire feed

Single   wire feed

Support   both the double wire feed and single wire feed

Solid   wire type (SS, Iron, AL, Brass)

0.8,   1.0, 1.2, 1.6

0.8,   1.0, 1.2, 1.6

0.8,   1.0, 1.2, 1.6, 2.0, 2.5

Temperature   control monitoring alarm

Yes

Yes

Yes

Main   machine consumables

Laser   protective lenes, welding nozzles, welding wires

Machine   size (MM)

686*425*611

750*1080*1000

750*1080*1000

Machine   net weight (KG)

110

220

240

Power   supply requirement

110V   / 220V±10%, single phase

380V±10%,   three phase

Total   power consumption (Maximum)

3500W

4500W

7000W



hg500 tm 4 in 1 handheld metal laser welding machine samples-Suntop



 

 

 

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