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Laser Welding Mold

Suntop handheld laser welding machine, equipped with 10m imported optical fiber, is flexible and convenient, and can realize outdoor welding. The operation mode of the handheld welding torch can realize welding of workpieces at any angle, suitable for various complex welding seams, and has higher electro-optical conversion efficiency , better beam quality, less maintenance cost and higher welding speed.
Product Model: ST-FW1500H/ST-FW2000H/ST-FW3000H
Laser power: 1500W/2000W/3000W
Single maximum welding thickness: 0.5-8mm
Availability:
Quantity:

Details       Product Parameters       Samples       Video

laser welding mold features-Suntop


Features of laser welding mold

1. Use infrared positioning for welding position calibration and position verification during welding. The welding position is more accurate, and the welding seam is more beautiful.

2. Equipped with 10 meters of imported optical fiber, it overcomes the limitation of workbench space and can realize outdoor welding and long-distance welding.

3. Equipped with high-precision wire feeder, equipped with touch capacitive screen, 220V drive, automatic wire feeding, more powerful wire feeding, no wire jamming.

4. Self-developed hand-held welding head with various safety alarm devices, light and delicate, easy to operate, and can realize welding at any angle.

5. There are a variety of welding copper nozzles to choose from, which are suitable for various needs such as external welding, internal welding, right-angle welding, narrow edge welding, and large spot welding. Different welded copper nozzles are available.

6. The system can store a variety of different process parameters, which can be switched at any time through the touch screen according to processing needs, reducing the time for parameter debugging.


Details of laser welding mold

1. Laser welding head

Light weight only 0.8KG, flexible and convenient to weld any shape of metal parts, adjustable welding seam width, can carry out 10 meters long distance welding. Equipped with safety temperature monitoring system.

2. Operation interface

Multi-language intelligent control panel, flexible adjustment of welding parameters, multi-group welding parameter library, light output cumulative timing, etc.

3. Automatic wire feeding system

Touch screen design, automatic wire filling, fully digital design, supporting stainless steel and aluminum wire of 0.8mm, 1.0mm, 1.2mm, 1.6mm, 2.0mm diameter.

4. Laser Source

We use customized fiber with minimum core diameter of 20um for deeper penetration, laser life up to 100,000 hours, maintenance-free, with Bluetooth capability.

5. Water Cooler

Double circulation water cooling makes the laser source and weld head cooler, temperature control sensor adopts imported brand.

6. Welding connection fiber

10 meters long fiber optic cable built-in design, effectively avoid damage to the fiber and the problems caused by moisture, greatly improving the service life of the laser device.

laser welding mold details-Suntop


Advantages of laser welding mold

1. The integrated structure design of the whole machine, the equipment occupies a small space, and is equipped with large universal casters, which is easy to carry and carry.

2. The welding speed is fast and the efficiency is high, which is 5-10 times that of traditional argon arc welding, which saves labor and reduces the processing cost by about 30%.

3. Interactive human-machine interface, easy to operate, no need for professional welders, ordinary people can easily master it in half an hour.

4. It has the advantages of high anti-reflection ability, high efficiency of thin plate welding, deep penetration of thick plate without spatter, maintenance-free, wide operation and frequency modulation range, etc.

5. Emphasis on safety, non-direct radiation, low radiation, no harm to the body, only need protective glasses to filter strong light.

6. Concentrated energy, small heat-affected area, no deformation, no blackening, large welding depth, firm welding, fine and beautiful weld without bubbles, no need for grinding.


Single side weld thickness

Maximum melting

1500W

2000W

3000W

Stainless steel (mm)

0.5-4

0.5-5/6

0.5-7

Mild steel (mm)

0.5-4

0.5-6

0.5-7/8

Aluminum (mm)

0.5-3

0.5-4

0.5-6

Brass/copper (mm)

0.5-1.5

0.5-2

0.5-3

Galvanized sheet (mm)

0.5-3

0.5-4

0.5-6

Iron (mm)

0.5-4

0.5-6

0.5-7/8

Remark: Double weld thickness can be achieved if the material is welded from both sides in two times


Safety features

ST-FW1500H/2000H/3000H is a Class IV laser system and routine precautions are required for the safe operation of the equipment.

Built-in features include:

● Key switch control of laser source and Emergency-stop button ensure deliberate operation.

● Fiber laser interlock verifies integrity of laser delivery to the welding gun.

● Laser weld gun trigger, enable and then fire, for intentional operation.

● Part contact electrical interlock turns off the laser power if the welding head is not in contact with the welded parts.

Operators must wear all recommended personal protective equipment (PPE), including laser safety glasses, laser and heat resistant gloves, hats, leather aprons, etc., and other laser and heat resistant clothing.


Available options

● Metal cutting function

Simple cutting can be done, welding and cutting can be switched freely, just change the welding copper nozzle to cutting copper nozzle, very convenient.

● Surface cleaning function

By replacing the laser nozzle and cleaning lens, the material surface cleaning function can be realized to effectively remove rust spots, oxidation layer, oil stains, etc. from the material surface without damaging the surface characteristics.

Laser welding mold application

Application materials

It can be used for welding stainless steel, carbon steel, copper, aluminum, gold, chromium, silver, titanium, nickel and other metals or alloys. It can also be used for various welding between different materials, including copper – brass, titanium-molybdenum, titanium- gold, nickel-copper, etc.


Application industry

Widely used in sheet metal processing, chassis, water tanks, distribution boxes and other cabinets, door and window guardrails, advertising signs, battery components, steel furniture, electronic appliances, metal molds, auto parts, instruments, mobile communications, medical equipment and other industries.


Parameters of laser welding mold

Model

ST-FW1500H

ST-FW2000H

ST-FW3000H

Max. output laser power (W)

1500

2000

3000

Welding gun weight

0.8

0.8

0.75

Max. welding thickness (mm)

≤3

≤5

≤8

Max. welding seam width (mm)

5

5

8

Laser type

Fiber laser (Suntop custom 20um welding exclusive)

Laser detection method

Bluetooth wireless connection, Mobile App Monitoring

Control panel language support

English, Spanish, German, French, Turkish, Italian, Russian, Vietnamese, Thai, Korean, Japanese, etc.

Laser wavelength (nm)

1064+5

Suitable welding materials

Carbon steel, stainless steel, aluminum, galvanized sheet metal, brass, iron and other metal materials

Adapted welding methods

Spot welding, overlap welding, splice welding, fillet welding, lap welding etc..

Laser power adjustment range (%)

10-100

Cooling method

Advanced water-cooling, dual temperature control and automatic control

Welding aiming preview method

Built-in Red-Light pointer

Protection systems

Air pressure sensor and solenoid valve control

Length of fiber optic cable (meter)

Standard 10 (can be customized 15)

Welding shielding gas

Argon or nitrogen (air pressure approx. 6-8 bar)

Working environment

Temperature 5-45 °C /humidity 10-90%

Other optional support functions

Cleaning + cutting

Cleaning + cutting

Cleaning + cutting + weld bead cleaning

Max. Cutting thickness (mm)

1.2

1.5

2

Max. cleaning width (mm)

40

40

120

Automatic wire feeder type

(Universal with TIG wire)

Single wire feed

Single wire feed

Support both the double wire feed and single wire feed

Solid wire type (SS, Iron, AL, Brass)

0.8, 1.0, 1.2, 1.6

0.8, 1.0, 1.2, 1.6

0.8, 1.0, 1.2, 1.6, 2.0, 2.5

Temperature control monitoring alarm

Yes

Yes

Yes

Main machine consumables

Laser protective lenes, welding nozzles, welding wires

Machine size (MM)

686*425*611

750*1080*1000

750*1080*1000

Machine net weight (KG)

110

220

240

Power supply requirement

110V / 220V±10%, single phase

380V±10%, three phase

Total power consumption (Maximum)

3500W

4500W

7000W




laser welding mold samples-Suntop



 

 

 

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