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3D Robot Laser Welding Machine

This fiber laser welding machine be integrated with robot arm from which can achieve the 3D laser welding on products automatically.
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3D robot laser welding machine features-Suntop

Robot 3D laser welding machine main features

The whole equipment realizes the complete independent division of the feeding area of the processing area. Double station automatic turntable feeding, it can be customized according to customer's actual laser welding requirements.


The processing process of 3d robot laser welding machine

A, Station 1 place the assembled workpiece together with the fixture on the welding station and start the welding. Station 1 is driven by the automatic rotary table and rotated to the robot welding station.

B, At the welding station, the robot will control the welding path to carry out welding processing. At the same time, the workpiece assembly will be completed at the station 2.

C,Repeat the above process.


Mechanical and optical system of 3d robot laser welding machine

The whole machine adopts robot arm, the equipment structure is compact, occupies little space, the work is stable and reliable, the operation is convenient.The fiber optic circuit and welding joint are fixed at the end of the robot, and welding is realized through the control of the robot.


By manual control of the robot with its own teaching software, the laser welding requirement of 3d arbitrary graph trajectory can be realized.Prefabricated double station operation, save loading and unloading time, improve the efficiency of equipment.


Fiber optic laser flexible transmission, can ensure the consistency of welding quality requirements, welding joint using the United States LASERMECH or swiss RAYTOOLS company high quality welding joint, narrow slit, good quality.


In order to facilitate teaching programming and simulation operation, this system has the auxiliary function of red light indicating. By observing the movement trajectory of red light, it can judge whether the welding position is correct.


In order to ensure the quality of welding, this system chooses coaxial blowing qigong energy, the blowing switch is automatically controlled by the system, when the external pressure is insufficient, the system alarm prompt and will stop the welding action, to avoid welding waste.Air nozzle easy to change, high finish.


In order to ensure the stability and reliability of the system and avoid signal interference, the following measures are taken to ensure the electrical technology:

1) the layout of main circuit components and control circuit components is divided into blocks and connected to shunt.

2) shielded wire or twisted pair wire shall be selected as the lead of the key control element.

3) the connection between the motor and the driver shall be made by a separate outlet, not in parallel with any other connection.

4) movement control panel, sensor and its connected components may be close to each other.

5) the connection wires of the upper and lower layers of the equipment shall adopt the navigation plug-in connector and the Weidmuller terminal.


Description of product composition, performance parameters and technical scheme

This robot 3D laser welding machine is mainly composed of high-power stabilized voltage power supply, laser, light guide system (laser welding joint), welding working platform and fixture, electrical control system, etc.The details are as follows:


Name

Specification      

Q’ty

Original

Laser Generator

IPG YLR-1000 or RAYCUS 1000W

1

Germany/China

Motion system

ABB 1410 robot arm

1

ABB  

Laser welding head

RAYTOOLS

1

Swiss  

Control system and cabinet

Touch screen+PLC

1

SUNTOP LASER

Working table

Electric dial system


1

SUNTOP LASER

Welding fixtures

Customized according to the actual products

1

SUNTOP LASER

Laser protection raster

Safety grating and protective room     (if required)


1

SUNTOP LASER


Technical parameters of 3d robot laser welding machine

Name

Specification or model

3D laser welding machine

ST-DW500/ST-DW1000/ST-DW1500/ST-DW2000

laser Generator

IPG or RAYCUS

Laser power

500W/1000W/2000W/3000W/6000W

Robot arm

ABB Robot (another robot optional)

Laser welding head

Germany Precitec or Swiss RAYTOOLS

Control system

Touch screen + PLC

The welding table

Electric dial system

fixtures

Customized

Laser protection    

Safety grating and protective room



3D robot laser welding machine samples-Suntop




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