Laser Clad Welding

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Features of laser clad welding

1. Use infrared positioning to confirm the position of the welding head and ensure accurate positioning during the welding process. The welding position is more precise, the weld is smooth and aesthetically pleasing, easy to polish, and requires no or minimal post-welding treatment.

2. The self-developed handheld welding head is equipped with various safety alarm devices for convenient and flexible operation.

3. Equipped with a high-precision wire feeder, capacitive touch screen, 220V drive, automatic wire feeding, providing stronger and non-jamming wire feeding.

4. Suntop's patented water circulation protection system and auxiliary gas detection effectively prolong the service life of the laser lens and prevent damage to optical components caused by improper operation.

5. Equipped with a 10-meter imported optical fiber, overcoming the limitation of workspace and allowing flexible and convenient outdoor and long-distance welding.

6. Comes with various welding copper nozzles, including flat, inner corner, outer corner, etc. Different nozzles can be replaced according to different welding needs to meet various welding requirements.

Details of laser clad welding

1. Laser welding head

Weighing only 0.8KG, it can flexibly and conveniently weld metal parts of any shape. The weld width is adjustable and it can perform welding at a distance of 10 meters. Equipped with a safety temperature monitoring system.

2. Operation interface

Multilingual intelligent control panel, flexible adjustment of welding parameters, multiple sets of welding parameter libraries, cumulative timing of light output, etc.

3. Automatic wire feeding system

Touch screen design, automatic wire feeding, fully digital design, supports stainless steel wire and aluminum wire with diameters of 0.8mm, 1.0mm, 1.2mm, 1.6mm, and 2.0mm.

4. Laser source

Using customized optical fiber, with a minimum core diameter of 20um, it has stronger penetration power. The laser has a lifespan of up to 100,000 hours, maintenance-free, and has Bluetooth functionality.

5. Water cooling device

Dual-cycle water cooling system for cooling the laser source and welding head. The temperature control sensor uses imported brands.

6. Welding connection fiber

Built-in 10-meter long optical cable design, effectively avoiding fiber damage and moisture problems, greatly improving the service life of the laser equipment.

Advantages of laser clad welding

1. Flexible and convenient. Integrated design. The laser, water tank and control part are combined together. It occupies a small area and has low site requirements. It is equipped with movable pulleys. The work position can be adjusted at any time according to on-site requirements, making it convenient and flexible.

2. The operation is simple and easy to learn, with no technical threshold required. Ordinary workers can operate it after short-term training and easily achieve high-quality welding results.

3. The welding heat-affected zone is small, the yellowing and blackening areas on both sides of the weld are small, and the overall deformation of the workpiece is small; the heap height of the welding surface is small, and secondary grinding is not required, reducing labor and time costs.

4. A variety of welding methods can be used to achieve any angle welding, cladding welding, butt welding, vertical welding, flat fillet welding, internal fillet welding, external fillet welding, etc., and can be used for various workpieces with complex welds and large irregular-shaped workpieces. welding.

5. Concentrated energy, small heat-affected zone, no deformation, no blackening, large welding depth, fine and beautiful welds, firm welding, and the strength of the welds reaches or even exceeds the strength of the base material itself.

6. The use and maintenance costs are low, the electro-optical conversion efficiency is as high as over 30%, the lifespan is more than 100,000 hours, and it is basically maintenance-free.

Welding method

A variety of welding methods are available, allowing for welding at any angle, including stack welding, butt welding, vertical welding, flat angle welding, internal angle welding, external angle welding, and more. These methods can be used to weld various workpieces, including those with complex weld seams and irregular shapes, particularly larger workpieces.

Other optional features of laser clad welding

● Cleaning Function

By replacing the laser nozzle and cleaning lens, the material surface cleaning function can be achieved, effectively removing rust, oxide layers, oil stains, etc. from the material surface without damaging its characteristics. It has a non-contact feature, does not require cleaning solution, and can replace professional cleaning equipment.

● Cutting Function

It can perform simple cutting, and welding and cutting can be freely switched by simply changing the welding copper nozzle to the cutting copper nozzle, which is very convenient.

It can cut metal sheets such as stainless steel, carbon steel, aluminum, aluminum alloy, and iron, with a maximum cutting thickness of about 2mm.

● Weld Seam Cleaning Function

It can effectively remove impurities such as oxides, welding slag, oil stains, and dust generated during the welding process, making the weld seam surface clean. This not only helps improve the quality of the weld seam but also enhances its strength and appearance. Laser cleaning has high precision and controllability, allowing thorough cleaning of the weld seam surface without damaging the base material.

Single side weld thickness

Remark: Double weld thickness can be achieved if the material is welded from both sides in two times.

Application materials

It can be used to weld stainless steel, carbon steel, copper, aluminum, gold, chromium, silver, titanium, nickel, and other metals or alloys. It can also be used for various welding applications involving different materials, such as copper-brass, titanium-molybdenum, titanium-gold, nickel-copper, and more.

Application industry

Widely used in sheet metal processing, chassis, water tanks, distribution boxes and other cabinets, door and window guardrails, advertising signs, battery components, steel furniture, electronic appliances, metal molds, auto parts, instruments, mobile communications, medical equipment and other industries.

Parameters of laser clad welding