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Laser Clad Welding

The structure of the whole machine adopts integrated design, lightweight and flexible for easy movement; the welding torch is made of alloy material, only 0.8kg, which can meet the demand of long time operation. It can satisfy any angle welding of the workpiece, and is suitable for complex welding seams and electric welding of various devices.
Product Model: ST-FW1500H/ST-FW2000H/ST-FW3000H
Laser power: 1500W/2000W/3000W
Single maximum welding thickness: 0.5-8mm
Availability:
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Details         Product Parameters         Samples        Video

laser clad welding features-Suntop


Features of laser clad welding


1. Use infrared positioning to confirm the position of the welding head and ensure accurate positioning during the welding process. The welding position is more precise, the weld is smooth and aesthetically pleasing, easy to polish, and requires no or minimal post-welding treatment.

2. The self-developed handheld welding head is equipped with various safety alarm devices for convenient and flexible operation.

3. Equipped with a high-precision wire feeder, capacitive touch screen, 220V drive, automatic wire feeding, providing stronger and non-jamming wire feeding.

4. Suntop's patented water circulation protection system and auxiliary gas detection effectively prolong the service life of the laser lens and prevent damage to optical components caused by improper operation.

5. Equipped with a 10-meter imported optical fiber, overcoming the limitation of workspace and allowing flexible and convenient outdoor and long-distance welding.

6. Comes with various welding copper nozzles, including flat, inner corner, outer corner, etc. Different nozzles can be replaced according to different welding needs to meet various welding requirements.


Details of laser clad welding


1. Laser welding head

Weighing only 0.8KG, it can flexibly and conveniently weld metal parts of any shape. The weld width is adjustable and it can perform welding at a distance of 10 meters. Equipped with a safety temperature monitoring system.

2. Operation interface

Multilingual intelligent control panel, flexible adjustment of welding parameters, multiple sets of welding parameter libraries, cumulative timing of light output, etc.

3. Automatic wire feeding system

Touch screen design, automatic wire feeding, fully digital design, supports stainless steel wire and aluminum wire with diameters of 0.8mm, 1.0mm, 1.2mm, 1.6mm, and 2.0mm.

4. Laser source

Using customized optical fiber, with a minimum core diameter of 20um, it has stronger penetration power. The laser has a lifespan of up to 100,000 hours, maintenance-free, and has Bluetooth functionality.

5. Water cooling device

Dual-cycle water cooling system for cooling the laser source and welding head. The temperature control sensor uses imported brands.

6. Welding connection fiber

Built-in 10-meter long optical cable design, effectively avoiding fiber damage and moisture problems, greatly improving the service life of the laser equipment.

laser clad welding detail-Suntop



Advantages of laser clad welding


1. Flexible and convenient. Integrated design. The laser, water tank and control part are combined together. It occupies a small area and has low site requirements. It is equipped with movable pulleys. The work position can be adjusted at any time according to on-site requirements, making it convenient and flexible.

2. The operation is simple and easy to learn, with no technical threshold required. Ordinary workers can operate it after short-term training and easily achieve high-quality welding results.

3. The welding heat-affected zone is small, the yellowing and blackening areas on both sides of the weld are small, and the overall deformation of the workpiece is small; the heap height of the welding surface is small, and secondary grinding is not required, reducing labor and time costs.

4. A variety of welding methods can be used to achieve any angle welding, cladding welding, butt welding, vertical welding, flat fillet welding, internal fillet welding, external fillet welding, etc., and can be used for various workpieces with complex welds and large irregular-shaped workpieces. welding.

5. Concentrated energy, small heat-affected zone, no deformation, no blackening, large welding depth, fine and beautiful welds, firm welding, and the strength of the welds reaches or even exceeds the strength of the base material itself.

6. The use and maintenance costs are low, the electro-optical conversion efficiency is as high as over 30%, the lifespan is more than 100,000 hours, and it is basically maintenance-free.



Welding method


A variety of welding methods are available, allowing for welding at any angle, including stack welding, butt welding, vertical welding, flat angle welding, internal angle welding, external angle welding, and more. These methods can be used to weld various workpieces, including those with complex weld seams and irregular shapes, particularly larger workpieces.

laser clad welding welding method-Suntop

Other optional features of laser clad welding


Cleaning Function

By replacing the laser nozzle and cleaning lens, the material surface cleaning function can be achieved, effectively removing rust, oxide layers, oil stains, etc. from the material surface without damaging its characteristics. It has a non-contact feature, does not require cleaning solution, and can replace professional cleaning equipment.

laser clad welding cleaning-Suntop



Cutting Function

It can perform simple cutting, and welding and cutting can be freely switched by simply changing the welding copper nozzle to the cutting copper nozzle, which is very convenient.

It can cut metal sheets such as stainless steel, carbon steel, aluminum, aluminum alloy, and iron, with a maximum cutting thickness of about 2mm.

laser clad welding cutting-Suntop



Weld Seam Cleaning Function

It can effectively remove impurities such as oxides, welding slag, oil stains, and dust generated during the welding process, making the weld seam surface clean. This not only helps improve the quality of the weld seam but also enhances its strength and appearance. Laser cleaning has high precision and controllability, allowing thorough cleaning of the weld seam surface without damaging the base material.

laser clad welding cleaning-Suntop


Single side weld thickness


Maximum melting

1500W

2000W

3000W

Stainless steel   (mm)

0.5-4

0.5-5/6

0.5-6/7

Mild steel (mm)

0.5-4

0.5-6

0.5-7/8

Aluminum (mm)

0.5-3

0.5-4

0.5-5

Brass/copper (mm)

0.5-2

0.5-2.5

0.5-3

Galvanized sheet   (mm)

0.5-4

0.5-5/6

0.5-6/7

Iron (mm)

0.5-4

0.5-6

0.5-7/8

Remark: Double weld thickness can be achieved if the material is welded from both sides in two times.


Application materials


It can be used to weld stainless steel, carbon steel, copper, aluminum, gold, chromium, silver, titanium, nickel, and other metals or alloys. It can also be used for various welding applications involving different materials, such as copper-brass, titanium-molybdenum, titanium-gold, nickel-copper, and more.



Application industry


Widely used in sheet metal processing, chassis, water tanks, distribution boxes and other cabinets, door and window guardrails, advertising signs, battery components, steel furniture, electronic appliances, metal molds, auto parts, instruments, mobile communications, medical equipment and other industries.



Parameters of laser clad welding


Model

ST-FW1500H

ST-FW2000H

ST-FW300H

Power

1500W

2000W

3000W

Welding   gun weight

0.8

0.8

0.75

Max.   welding thickness (mm)

≤3

≤5

≤8

Max.   welding seam width (mm)

5

5

8

Laser type

Fiber laser   (Suntop custom 20um welding exclusive)

Laser detection method

Bluetooth wireless   connection, Mobile App Monitoring

Control panel language support

English,   Spanish, German, French, Turkish, Italian, Russian,

Vietnamese, Thai, Korean, Japanese, etc.

Laser wavelength (nm)

1064+5

Suitable welding materials

Carbon   steel, stainless steel, aluminum, galvanized sheet metal,

brass, iron and other metal materials

Adapted welding methods

Spot   welding, overlap welding, splice welding, fillet welding,

lap welding etc.

Laser power adjustment range (%)

10-100

Cooling method

Advanced   water-cooling, dual temperature control and automatic

control

Welding aiming preview method

Built-in Red-Light pointer

Protection systems

Air pressure sensor and solenoid valve   control

Length of fiber optic cable (meter)

Standard 10 (can be customized 15)

Welding shielding gas

Argon or nitrogen (air pressure approx. 6-8   bar)

Working environment

Temperature 5-45 °C /humidity 10-90%

Other   optional support functions

Cleaning   + cutting

Cleaning   + cutting

Cleaning   + cutting + weld bead cleaning

Max.   Cutting thickness (mm)

1.2

1.5

2

Max. cleaning width (mm)

40

40

120

Automatic wire   feeder type

(Universal   with TIG wire)


Single wire feed

Single wire feed

Support both the double wire feed and single wire feed

Solid wire type (SS, Iron, AL, Brass)

0.8, 1.0, 1.2, 1.6

0.8, 1.0, 1.2, 1.6

0.8, 1.0, 1.2, 1.6, 2.0, 2.5

Temperature control monitoring alarm

Yes

Yes

Yes

Main machine consumables

Laser protective lenes, welding nozzles, welding wires

Machine size (MM)

686*425*611

750*1080*1000

750*1080*1000

Machine net weight (KG)

110

220

240

Power supply requirement

110V / 220V±10%, single phase

380V±10%, three phase

Total power consumption (Maximum)

3500W

4500W

7000W



laser clad welding samples-Suntop



 

 

 

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