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Rust Removal with Laser

Laser cleaning is a green and environmentally friendly laser cleaning technology, and because the laser is contactless cleaning of the workpiece, it is very safe to clean the precision workpiece or its fine parts, which can ensure its accuracy. Cleaning process without cleaning media, can avoid the traditional cleaning of serious substrate damage, media residue and other problems, to solve the traditional cleaning can not solve the cleaning problem.
Product Model: ST-FC1000H/ST-FC1500H/ST-FC2000H
Laser power: 1000W/1500W/2000W
Working area: 170*170mm/250*250mm/300*300mm
Availability:
Quantity:

Details       Product Parameters       Samples       Video

Rust removal with laser features-Suntop

Features of rust removal with laser

1. Hand-held design, the hand-held head is only 0.7KG, convenient and light, and can work continuously for a long time.

2. Capable of precise cleaning, realize selective cleaning of precise position and precise size, high efficiency and time saving.

3. The 10-meter original optical fiber cable can be moved and operated, and can be cleaned in places that are difficult to reach.

4. The operation is simple and easy to learn, quick to use, no technical requirements, ordinary workers can get started in half an hour, and can easily achieve high-quality cleaning results.

5. It can be adjusted at any time, no need to fix the station, free and flexible, suitable for cleaning in various working environments.

6. The system supports English, Turkish, Italian, Spanish, German, French, Russian.


Details of rust removal with laser

1. Laser cleaning head

Light weight only 0.7KG, flexible and convenient to clean metal parts of any shape, with a wide cleaning width, up to 300mm. Equipped with a safety monitoring system.

2. Operation interface

Advanced resistive touch screen with higher sensitivity, intelligent control, supports multiple languages (English, Spanish, German, Italian, French, Russian, Turkish, etc.)

3. Laser source

We use a customized 45um core diameter cleaning fiber laser with a lifespan of 100,000 hours and maintenance-free.

4. Water chiller

Double circulating water cooling makes the laser source and cleaning head cool better, and the temperature control sensor adopts imported brands.

5. Cleaning connection fiber

The cable distance from the laser cleaning head to the machine is 10 meters, and there is no need to move the machine when laser welding the workpiece.

6. Wide range of cleaning

The maximum cleaning area is 300*300mm, and the efficiency is high.

Rust removal with laser details-Suntop


Advantages of rust removal with laser

1. Wide range of applications: laser cleaning can remove various types of contaminants from the surface of various materials and achieve a cleanliness that cannot be achieved by conventional cleaning. And also can selectively clean the surface of the material without damaging the surface of the material contaminants.

2. Operation safety: with multiple safety alarm functions, high safety, to ensure the absolute safety of the operator during work.

3. Good cleaning effect: non-abrasive and non-contact, no thermal effect, no mechanical force on the object to be cleaned, no damage to the surface of the object to be cleaned.

4. Green and environmental protection: No need to use any chemical and cleaning liquid, the waste from cleaning is basically solid powder, small size, easy to store, recyclable, no photochemical reaction, no pollution.

5. Low cost: the initial investment is high, but it can be used steadily for a long time, with a service life of up to 10 years, low running cost, fast speed, high efficiency, time saving, and can soon get a return on investment.


Cleaning ability (only for reference)

Cleaning surface

1000W

1500W

2000W

Floating embroidery (20um)

10m⊃3;/h

15m⊃3;/h

20m⊃3;/h

Paint (120um)

4m⊃3;/h

6m⊃3;/h

8m⊃3;/h

Rusting (100um)

2.5m⊃3;/h

4m⊃3;/h

5m⊃3;/h


Compared to traditional cleaning


Handheld laser cleaning:

√ The cleaning light source can adapt to the curved surface shape of the guide rail, minimizing damage to the substrate.

√ Laser cleaning can achieve selective removal of pollutants, improve cleanliness and protect substrates.

√ Green cleaning technology without consumables, eliminating dust pollution and greatly reducing cleaning costs.

√ The clean light source can be transmitted flexibly by optical fiber and integrated with the robot to improve work efficiency and reduce labor costs.

Traditional cleaning:

× Deep sanding destroys surface curvature and has a serious effect on substrate damage.

× Reduce the amount of grinding and ensure the shape of the curved surface, but it will cause serious rust residues and lay a huge safety hazard.

× It consumes a large amount of grinding wheel consumables, which is expensive, seriously pollutes the environment, and poses a serious hazard to workers' health.

× The work efficiency is low, the cleaning cycle is long, and the labor cost will inevitably increase.

Rust removal with laser application

Application materials

Suitable for removing resin, paint, oil stains, stains, dirt, rust, coatings, etc. from the surface of objects.


Application industry

Widely used in automobile manufacturing, mould, cultural relic restoration, aerospace, shipbuilding, 3C electronics, medical equipment, rail transit, steel manufacturing, military equipment, various steel, iron, aluminum materials and other industries.


Parameters of rust removal with laser

Model

ST-FC1000H

ST-FC1500H

ST-FC2000H

Power

1000W

1500W

2000W

Power consumption

3000W

4500W

6000W

Max. cleaning width

170*170mm

250*250mm

300*300mm

Laser wavelength

1064nm

Operation mode

Handheld

Power adjustment range (%)

10-100 (Gradient adjustable)

Cleaning head weight

0.7Kg

Delivery cable length

10M (can be customized)

Input power

220V±10% 50-60HZ

Cooling system

Water Cooled with automatic pumping function

Machine weight

220KG

230KG

280KG

Machine size

935*720*1248mm

1500*880*1160mm


Rust removal with laser samples-Suntop



 

 

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