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Hg500tm 4 in 1 Handheld Metal Laser Welding Machine

Adopting one-piece machine design covers an area of small, flexible and convenient for customers to move. Compact size of the welding gun, easy for welders to get started and convenient to use. Integrated fiber laser and adjustable spot oscillating welding head, to adapt to more weld gap requirements and safety alarm prompts. Compact structure, wide range of applications, suitable for a variety of occasions welding; enhance equipment utilization, improve welding efficiency and reduce costs.
Product Model: ST-FW1500H/ST-FW2000H/ST-FW3000H
Laser power: 1500W/2000W/3000W
Single maximum welding thickness: 0.5-8mm
Availability:
Quantity:

Details        Product Parameters        Samples       Video

hg500tm 4 in 1 handheld metal laser welding machine features-Suntop


Features of hg500tm 4 in 1 handheld metal laser welding machine


1. Closed design, designed by ourselves based on the principles of laser science, has a more reasonable structure, is dustproof, and has good heat dissipation, effectively extending the service life of machine parts.

2. Four functions in one machine: quick switching between cleaning, welding, cutting and weld cleaning modes.

3. The handheld head is designed to be lightweight, weighing only 0.8kg, making it easy to hold and easy to use.

4. It is equipped with an original optical fiber cable with a length of 10 meters, thereby overcoming the limitations of the workbench space and enabling outdoor welding cleaning and long-distance welding cleaning.

5. The machine has multiple safety alarm functions. The trigger switch is only effective when the welding copper nozzle touches the metal and the safety clip clamps the metal plate. The welding copper nozzle will automatically lock after it is removed from the workpiece. The machine's high safety ensures the absolute safety of the operator during work.

6. Our machine has dual protection functions for water and air paths (patented technology), which effectively avoids damage to the laser lens or optical components caused by operator misoperation, thereby greatly reducing the machine's failure rate and effectively Extends the life of consumables.


Details of hg500tm 4 in 1 handheld metal laser welding machine


1. Laser welding head

Lightweight, only 0.8KG, flexible and convenient for welding metal parts of any shape, adjustable weld width, capable of long-distance welding up to 10 meters. Equipped with a safety temperature monitoring system.

2. Operation interface

Multilingual intelligent control panel, flexible adjustment of welding parameters, multiple sets of welding parameter libraries, cumulative timing of light output, etc.

3. Automatic wire feeding system

Touch screen design, automatic wire filling, fully digital design, supports stainless steel and aluminum wires with diameters of 0.8mm, 1.0mm, 1.2mm, 1.6mm, and 2.0mm.

4. Laser source

We use custom-made fiber with a minimum core diameter of 20um, which has deeper penetration depth and a laser lifespan of up to 100,000 hours. It is maintenance-free and has Bluetooth functionality.

5. Chiller

Dual-cycle water cooling system provides better cooling for the laser source and welding head. The temperature control sensor uses imported brands.

6. Welding connection fiber

The 10-meter-long optical cable adopts an integrated design, effectively avoiding damage to the fiber and problems caused by moisture, greatly improving the service life of the laser components.

hg500tm 4 in 1 handheld metal laser welding machine detail-Suntop


Advantages of hg500tm 4 in 1 handheld metal laser welding machine


1. High precision and high quality

Handheld laser welding equipment has the characteristics of high precision and high quality. Due to the high focus of the laser beam, the welding process has high energy density, resulting in a small heat-affected zone and good welding quality. At the same time, the welding accuracy of handheld laser welding equipment can reach about 0.2mm.


2. Fast welding speed

Compared to traditional welding methods, handheld laser welding equipment has a very fast welding speed, mainly due to the high power of the laser beam. During the welding process, the laser beam can quickly scan the weld seam and complete the welding task rapidly. This undoubtedly improves production efficiency and reduces production costs.


3. Not limited by materials

It can weld almost all metal materials, including stainless steel, carbon steel, aluminum alloy, etc. Therefore, it can meet a wide range of application needs.


4. Not limited by space

The laser welding machine and welding gun are integrated together, and the handheld laser welding equipment can be conveniently moved to perform various welding tasks, whether indoors or outdoors, whether on flat or curved surfaces.


5. Easy operation

The operation is simple and easy to learn, with no technical threshold for operators. Ordinary workers can start operating after a short training, and can easily achieve high-quality welding results. Laser welding does not require secondary polishing, saving a lot of labor costs.


Single side weld thickness


Maximum melting

1500W

2000W

3000W

Stainless steel   (mm)

0.5-4

0.5-5/6

0.5-6/7

Mild steel (mm)

0.5-4

0.5-6

0.5-7/8

Aluminum (mm)

0.5-3

0.5-4

0.5-5

Brass/copper (mm)

0.5-2

0.5-2.5

0.5-3

Galvanized sheet (mm)

0.5-4

0.5-5/6

0.5-6/7

Iron (mm)

0.5-4

0.5-6

0.5-7/8

Remark: Double weld thickness can be achieved if the material is welded from both sides in two times.


Uses of laser welding machines


With the continuous development of laser welding technology, the use of laser welding machine is more and more extensive.


1. Welding: laser welding machine main welding object for the metal, such as stainless steel, copper, aluminum, gold, silver, titanium, nickel, tin, chromium, niobium, carbon steel, mold steel, galvanized sheet, etc., suitable for plane, straight line, arc, and any shape of the weld, multi-angle to carry out the welding work to meet the user's personalized welding needs.

hg500tm 4 in 1 handheld metal laser welding machine welding-Suntop


2. Cutting: welding and cutting are often inseparable, laser welding machine will combine the functions of the two together, laser welding machine can be used for laser cutting of metal materials, such as copper, aluminum, stainless steel, carbon steel, galvanized plate, etc., to meet the conventional thin plate cutting needs.

hg500tm 4 in 1 handheld metal laser welding machine cutting-Suntop


3. Cleaning: the use of laser welding machine for cleaning easy to use and flexible, able to remove all types of workpiece surface rust, oxides and grease and dirt, etc., in the use of hand-held laser welding machine for cleaning, you need to avoid the laser beam irradiation to the human body causing injury.

hg500tm 4 in 1 handheld metal laser welding machine cleaning-Suntop


4. Weld channel cleaning: can effectively remove the welding process generated by the oxides, welding slag, oil, dust and other impurities, so that the weld surface becomes clean. This not only helps to improve the quality of the weld, but also enhances the strength and appearance of the weld. Laser cleaning is highly accurate and controllable, allowing the weld surface to be thoroughly cleaned without damaging the base metal.

hg500tm 4 in 1 handheld metal laser welding machine welding seam cleaning-Suntop


Welding method


There are various welding methods to choose from, allowing for welding at any angle, including overlay welding, butt welding, vertical welding, fillet welding, inside corner welding, outside corner welding, etc. These methods can be used for welding various workpieces, including complex welds and irregularly shaped workpieces, especially larger ones.

hg500tm 4 in 1 handheld metal laser welding machine welding method-Suntop


Comparison between handheld laser welding machine and argon arc welding


1. Energy consumption comparison

Compared with traditional arc welding, handheld laser welding machines save about 80%-90% of electric energy, and processing costs can be reduced by about 30%.


2. Comparison of welding effects

Laser handheld welding can complete the welding of dissimilar steels and dissimilar metals. Fast speed, small deformation and small heat affected zone. The welds are beautiful, smooth, with no/little pores, and no pollution. Handheld laser welding machines can perform tiny open parts and precision welding.


3. Comparison of subsequent processes

The heat input during handheld laser welding is low, the deformation of the workpiece is small, and a beautiful welding surface can be obtained without or only simple processing (depending on the welding surface effect requirements). Handheld laser welding machines can greatly reduce the labor costs of huge polishing and leveling processes.


Application materials


Suitable for stainless steel, copper, aluminum, gold, chromium, silver, titanium, nickel and other metals or alloys. It can also be used for various weldings between different materials, such as copper-brass, titanium-molybdenum, titanium-gold, nickel-copper, etc.


Application industry


Widely used in auto parts, shipbuilding industry, aerospace, 3C electronics, precision parts, molds, high-end machine tools, military equipment, hardware manufacturing, kitchen and bathroom, home appliances, motor accessories, bellows, batteries, solar energy, optical communication shells and other industries Application areas.


Parameters of hg500tm 4 in 1 handheld metal laser welding machine


Model

ST-FW1500H

ST-FW2000H

ST-FW300H

Power

1500W

2000W

3000W

Welding gun   weight

0.8

0.8

0.75

Max.   welding thickness (mm)

≤3

≤5

≤8

Max.   welding seam width (mm)

5

5

8

Laser type

Fiber laser (Suntop custom   20um welding exclusive)

Laser detection method

Bluetooth wireless   connection, Mobile App Monitoring

Control panel language support

English,   Spanish, German, French, Turkish, Italian, Russian, Vietnamese, Thai, Korean,   Japanese, etc.

Laser wavelength (nm)

1064+5

Suitable welding materials

Carbon steel,   stainless steel, aluminum, galvanized sheet metal,

brass, iron and other metal materials

Adapted welding methods

Spot welding,   overlap welding, splice welding, fillet welding,

lap welding etc.

Laser power adjustment range (%)

10-100

Cooling method

Advanced   water-cooling, dual temperature control and automatic

control

Welding aiming preview method

Built-in Red-Light pointer

Protection systems

Air pressure sensor and solenoid valve control

Length of fiber optic cable (meter)

Standard 10 (can be customized 15)

Welding shielding gas

Argon or nitrogen (air pressure approx. 6-8 bar)

Working environment

Temperature 5-45 °C /humidity 10-90%

Other optional support functions

Cleaning + cutting

Cleaning + cutting

Cleaning + cutting + weld bead cleaning

Max. Cutting thickness (mm)

1.2

1.5

2

Max.   cleaning width (mm)

40

40

120

Automatic wire   feeder type

(Universal   with TIG wire)

Single   wire feed

Single   wire feed

Support   both the double wire feed and single wire feed

Solid   wire type (SS, Iron, AL, Brass)

0.8,   1.0, 1.2, 1.6

0.8,   1.0, 1.2, 1.6

0.8,   1.0, 1.2, 1.6, 2.0, 2.5

Temperature   control monitoring alarm

Yes

Yes

Yes

Main   machine consumables

Laser   protective lenes, welding nozzles, welding wires

Machine   size (MM)

686*425*611

750*1080*1000

750*1080*1000

Machine   net weight (KG)

110

220

240

Power   supply requirement

110V   / 220V±10%, single phase

380V±10%,   three phase

Total   power consumption (Maximum)

3500W

4500W

7000W



hg500tm 4 in 1 handheld metal laser welding machine samples-Suntop



 

 

 

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