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Laser Welding Robot

Robot fiber laser welding machine, using original imported industrial robots, high positioning accuracy, large processing range, six-axis linkage, three-dimensional parts processing, good applicability to the shape of the welded parts, perfect flexibility to cope with complex workpiece needs.
Product Model: ST-DW500/ST-DW1000/ST-DW1500/ST-DW2000
Laser power: 500W/1000W/1500W/2000W/3000W/6000W
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Details       Product Parameters       Samples       Video

laser welding robot features-Suntop


Features of laser welding robot

1. Adopt original imported industrial robot with high positioning accuracy, large processing range and six-axis linkage, which can realize the welding of three-dimensional parts.

2. Adopt coaxial blowing, and the blowing switch is controlled by the system automatically. When the external pressure is insufficient, the system will alarm and stop the welding action to avoid welding waste. The air nozzle is easy to replace and the finish is high.

3. Adopt high quality welding joints from LASERMECH (USA) or RAYTOOLS (Switzerland), with narrow gap and good quality.

4. With the auxiliary function of red light indication. By observing the running trajectory of red light, you can judge whether the welding position is correct or not.

5. The robot arm is operated through the terminal, and the whole machine is compact, so that it can be operated efficiently even in places with harsh conditions and many restrictions.

6. It can be designed for multiple stations to work together and take turns to dispense material to improve production efficiency.


Details of laser welding robot

1. Laser source

Original imported fiber laser generator with good spot quality and stable output power to achieve high quality welding effect.

2. Welding head

Motor-driven X and Y axis vibrating lens with multiple oscillation modes. The internal structure is completely sealed to prevent the optical part from being contaminated by dust.

3. Six-axis linkage of the robot

The six-axis linkage of the robot can easily realize the welding of three-dimensional workpieces. With special tooling and connecting rod workbench, fully automatic welding can be realized in one clamping.

4. Robot arm

Intelligent operation, flexible and reliable, high precision, stable welding quality, small deformation, no penetration.

5. Robot base

Small footprint, no noise; optimized motor and motion performance, high stability and low power consumption.

6. CCD monitoring and positioning system

The welding effect is clearly visible and easy to adjust.

7. Remote control

Integrated remote control handle, easy to operate and program.


Advantages of laser welding robot

1. Realize spot welding, butt welding, seam welding and sealing welding of thin-walled materials and precision parts

2. Equipped with non-contact welding seam tracking system to monitor and correct the deviation of welding seam in real time.

3. With automatic focus and rotation function, it can weld any shape in three-dimensional space.

4. Highly flexible welding system for automatic control and long-distance welding.

5. Robotic laser welding with good adaptability to the shape of welded parts, perfect flexibility and demand for complex workpieces.

6. Smooth and beautiful welding, high efficiency, and can meet 24-hour mass production.


Laser welding robot application

Application materials

It can be used for welding stainless steel, carbon steel, copper, aluminum, gold, chromium, silver, titanium, nickel and other metals or alloys. It can also be used for various welding between different materials, including copper – brass, titanium-molybdenum, titanium- gold, nickel-copper, etc.


Application industry

Widely used in many new energy industries such as auto parts, stainless steel   kitchenware,  sheet metal processing, electronic chassis, door and window guardrails, steel structure industry, animal husbandry  industry, furniture industry, hardware industry,etc.


Parameters of laser welding robot

Model

ST-DW500/ST-DW1000/ST-DW1500/ST-DW2000

Laser power

500W/1000W/2000W/3000W/6000W

Laser source

IPG or RAYCUS

Robot arm

ABB Robot (another robot optional)

Laser welding head

Germany Precitec or Swiss RAYTOOLS

Control system

Touch screen + PLC

The welding table

Electric dial system

fixtures

Customized

Laser protection    

Safety grating and protective room

Laser wavelength

1080nm

Repositioning accuracy

±0.03mm

Output power stability

<3%

Aiming positioning system

Built-in Red Light

Cooling system

Water Cooled with automatic pumping function

Power supply

AC220V±10%,50/60Hz



laser welding robot samples-Suntop



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