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1000w Handheld Fiber Laser Welding Machine

Using the latest generation of fiber laser, equipped with self-developed welding head and wire feeder. It has the characteristics of simple operation, stable performance, wide application, small footprint, and high efficiency. It can reduce product welding costs for users, improve welding quality, and solve welding processes that cannot be completed by traditional methods.
Product Model: ST-FW1500H/ST-FW2000H/ST-FW3000H
Laser power: 1500W/2000W/3000W
Single maximum welding thickness: 0.5-8mm
Availability:
Quantity:

Details       Product Parameters       Samples       Video

1000w handheld fiber laser welding machine features-Suntop

Features of 1000w handheld fiber laser welding machine

1. Flexible and easy to operate, it can meet multi-angle and multi-position welding.

2. Equipped with 10m original imported optical fiber, it can be very flexible and convenient for outdoor welding.

3. Using infrared positioning to verify the position of the welding head and verify the position of the welding process. More accurate welding position, smooth and beautiful weld seam, easy to grind and polish, no treatment or only simple treatment process after welding.

4. No dead angle 360° micro welding, small spot, high power density, high positioning accuracy after laser beam focus, can be used for assembly welding of small and micro size workpieces, and realize automatic mass production.

5. Laser welding depth is deep, weld seam is firm, width is small, heat-affected zone is small, deformation is small, and welding speed is fast. It can realize complex welding between some dissimilar materials.

6. The system can store a variety of different process parameters, which can be switched at any time through the touch screen according to the processing demand, reducing the parameter debugging time.


Details of 1000w handheld fiber laser welding machine

1. Laser welding head

Light weight only 0.8KG, flexible and convenient to weld any shape of metal parts, adjustable welding seam width, can be 10 meters long distance welding. Equipped with safety temperature monitoring system.

2. Operation interface

Multi-language intelligent control panel, flexible adjustment of welding parameters, multi-group welding parameter library, light output cumulative timing, etc.

3. Automatic wire feeding system

Touch screen design, automatic wire filling, fully digital design, support 0.8mm, 1.0mm, 1.2mm, 1.6mm, 2.0mm diameter stainless steel and aluminum wire.

4. Laser Source

We use customized minimum 20um core diameter fiber for deeper penetration, laser life up to 100,000 hours, maintenance-free, with Bluetooth capability.

5. Water Chiller

Double cycle water cooling makes the laser source and welding head cooling better, temperature control sensor adopts imported brand.

6. Welding connection fiber optic

10 meters long fiber optic cable with built-in design effectively avoids damage to the fiber and problems caused by moisture, which greatly increases the service life of the laser components.

1000w handheld fiber laser welding machine details-Suntop


Advantages of 1000w handheld fiber laser welding machine

1. The integrated structure design of the whole machine, the equipment occupies a small space, and is equipped with large universal casters, which is easy to carry and carry.

2. A variety of welding copper nozzles are equipped as standard to meet a variety of welding needs, and can achieve high-precision welding with small, beautiful and firm welds.

3. Professional laser welding software, powerful and easy to learn and use, ordinary workers can start working after simple training, no need for professional welders.

4. The efficiency is improved, which is 5-10 times that of ordinary argon arc welding, and it can be connected with tooling and robot automatic welding.

5. Low maintenance cost, laser life can reach more than 100,000 hours, daily maintenance is basically free, energy saving and environmental protection.


Single side weld thickness

Maximum melting

1500W

2000W

3000W

Stainless steel (mm)

0.5-4

0.5-5/6

0.5-7

Mild steel (mm)

0.5-4

0.5-6

0.5-7/8

Aluminum (mm)

0.5-3

0.5-4

0.5-6

Brass/copper (mm)

0.5-1.5

0.5-2

0.5-3

Galvanized sheet (mm)

0.5-3

0.5-4

0.5-6

Iron (mm)

0.5-4

0.5-6

0.5-7/8

Remark: Double weld thickness can be achieved if the material is welded from both sides in two times


Handheld head

1000w handheld fiber laser welding machine head-Suntop

● Independent research and development, set up multiple security alarms, simple and flexible operation.

● Visualize all parameters, monitor the status of the whole machine in real time, avoid problems in advance, facilitate troubleshooting and solve problems, and ensure the stable operation of the system.

● All process parameters can be set, and various process effects can be tested flexibly.


Automatic wire feeder

● Our wire feeder with touch capacitive screen, high precision wire feeder.

● 220V drive, more powerful wire feeding, no wire jamming.

Suntop wire feeder specifications

Wire feeding type

Automatic (also support the manual mode)

Length of wire feed tube

3m/5m optional (9.8ft/16.4ft)

Interface

Low voltage enable signal line

Wire feeding speed range

40-600 cm/min (15- 230 ipm)

Compatible wire diameter

0.8 mm (0.031 inch), 1.0 mm (0.039 inch), 1.2 mm (0.047 inch), 1.6 mm (0.063 inch), 1.8 mm (0.071 inch), 2.0 mm (0.079 inch)

Wire reel capacity

1 kg (2 lbs), 5 kg (10 lbs) or 10 kg (25 lbs) by shaft change

Compatible wire materials

Steel, stainless steel, aluminum (common to conventional MIG and TIG wires)

Power requirement

220V 50/60Hz

Wire feed unit weight

22 kg (48.4 lb)

Wire feeder unit dimensions (L*W*H)

560mm (22.0 inches) x 250mm (9.8 inches) x 360mm (14.2 inches)


1000w handheld fiber laser welding machine safety features

ST-FW1500H/2000H/3000H is a Class IV laser system and routine precautions are required for the safe operation of the equipment.

Built-in features include:

● Key switch control of laser source and Emergency-stop button ensure deliberate operation.

● Fiber laser interlock verifies integrity of laser delivery to the welding gun.

● Laser weld gun trigger, enable and then fire, for intentional operation.

● Part contact electrical interlock turns off the laser power if the welding head is not in contact with the welded parts.

Operators must wear all recommended personal protective equipment (PPE), including laser safety glasses, laser and heat resistant gloves, hats, leather aprons, etc., and other laser and heat resistant clothing.

1000w handheld fiber laser welding machine application

Application materials

It can be used for welding stainless steel, carbon steel, copper, aluminum, gold, chromium, silver, titanium, nickel and other metals or alloys. It can also be used for various welding between different materials, including copper – brass, titanium-molybdenum, titanium- gold, nickel-copper, etc.


Application industry

Widely used in metal manufacturing, digital 3C, medical equipment, new energy batteries, solar tubes, electronic appliances, metal molds, auto parts, instruments, mobile communications, door and window lighting, kitchen utensils and bathrooms, aerospace devices and other industries.


Parameters of 1000w handheld fiber laser welding machine

Model

ST-FW1500H

ST-FW2000H

ST-FW3000H

Max. output laser power (W)

1500

2000

3000

Welding gun weight

0.8

0.8

0.75

Max. welding thickness (mm)

≤3

≤5

≤8

Max. welding seam width (mm)

5

5

8

Laser type

Fiber laser (Suntop custom 20um welding exclusive)

Laser detection method

Bluetooth wireless connection, Mobile App Monitoring

Control panel language support

English, Spanish, German, French, Turkish, Italian, Russian, Vietnamese, Thai, Korean, Japanese, etc.

Laser wavelength (nm)

1064+5

Suitable welding materials

Carbon steel, stainless steel, aluminum, galvanized sheet metal, brass, iron and other metal materials

Adapted welding methods

Spot welding, overlap welding, splice welding, fillet welding, lap welding etc..

Laser power adjustment range (%)

10-100

Cooling method

Advanced water-cooling, dual temperature control and automatic control

Welding aiming preview method

Built-in Red-Light pointer

Protection systems

Air pressure sensor and solenoid valve control

Length of fiber optic cable (meter)

Standard 10 (can be customized 15)

Welding shielding gas

Argon or nitrogen (air pressure approx. 6-8 bar)

Working environment

Temperature 5-45 °C /humidity 10-90%

Other optional support functions

Cleaning + cutting

Cleaning + cutting

Cleaning + cutting + weld bead cleaning

Max. Cutting thickness (mm)

1.2

1.5

2

Max. cleaning width (mm)

40

40

120

Automatic wire feeder type

(Universal with TIG wire)

Single wire feed

Single wire feed

Support both the double wire feed and single wire feed

Solid wire type (SS, Iron, AL, Brass)

0.8, 1.0, 1.2, 1.6

0.8, 1.0, 1.2, 1.6

0.8, 1.0, 1.2, 1.6, 2.0, 2.5

Temperature control monitoring alarm

Yes

Yes

Yes

Main machine consumables

Laser protective lenes, welding nozzles, welding wires

Machine size (MM)

686*425*611

750*1080*1000

750*1080*1000

Machine net weight (KG)

110

220

240

Power supply requirement

110V / 220V±10%, single phase

380V±10%, three phase

Total power consumption (Maximum)

3500W

4500W

7000W


1000w handheld fiber laser welding machine samples-Suntop



 

 

  

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